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Leader Bushings for Medium-Large Mold

Straight-type leader bushings with oil groove lubrication channels for large mold guiding systems. Extends maintenance intervals to 50,000+ shots through controlled lubrication distribution.

Products in This Category

Leader Bushings — Straight, Oil Grooves

Helical oil grooves for full-length lubrication. Matched to large mold leader pins.

Pairing: Bushing + Pin + Stopper Plate

Complete Set Required: Leader Bushings must be paired with matched Leader Pins and Stopper Plates. The three components form an inseparable guiding system — specifying one without the others risks dimensional mismatch.
InterfaceTolerancePurpose
Bushing bore ↔ Leader pinH7/f7 (0.010–0.020 mm clearance)Controlled sliding fit for alignment
Bushing OD ↔ Plate boreH7/r6 (press-fit)Secure retention in plate
Stopper plate ↔ Bushing flangeBolted contactPrevents axial migration
Spiral Oil Groove Bushing
Matching Leader Pin + Stopper PlateFor high-cycle, horizontal-mount molds
Cross-Hatched Bushing
Matching Leader Pin + Stopper PlateFor vertical/inverted mounting

Application

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High-Cycle Guided Molds

Molds running >15 second cycles where leader pin-to-bushing wear directly impacts part dimensional accuracy.

Spiral oil groove bushings extend re-lubrication intervals by 2-3× compared to straight grooves, reducing maintenance downtime while maintaining 0.005-0.015 mm sliding clearance precision.

Recommended: Spiral Oil Groove bushings for cycle times <15 seconds

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Vertical/Inverted Mold Mounting

Molds mounted vertically or inverted where gravity pulls lubricant away from the bushing-to-pin contact surface.

Cross-hatched oil groove pattern maximizes oil retention in any mounting orientation, preventing dry-running wear that causes progressive bore enlargement and loss of alignment precision.

Recommended: Cross-Hatched Oil Groove bushings for non-horizontal mounting

Frequently Asked Questions

What types of oil grooves are available and how do they affect lubrication?+
Three oil groove patterns are available: straight (axial), spiral, and cross-hatched. Straight grooves provide basic lubrication with minimal machining cost. Spiral grooves distribute grease more evenly along the full bushing length, extending re-lubrication intervals by 2–3×. Cross-hatched grooves offer maximum oil retention for vertical or inverted mold mounting where gravity pulls lubricant away from contact surfaces. For molds cycling faster than 15 seconds, spiral grooves are recommended.
Do I need a stopper plate with every leader bushing?+
Yes, stopper plates are strongly recommended for all leader bushings in large molds. Without a stopper plate, the bushing can migrate axially out of its bore over thousands of cycles due to the cumulative effect of mold open/close impact forces. In molds over 500 mm, bushing migration of even 0.5 mm causes progressive misalignment between mold halves, leading to flash, core shift, and accelerated wear on all guiding surfaces.
What is the press-fit tolerance for large mold leader bushings?+
Standard press-fit tolerance is H7/r6, providing 0.010–0.035 mm interference depending on diameter. For bushings Ø40 and above in large molds, H7/s6 (0.020–0.050 mm interference) is recommended to resist the higher opening forces. The plate bore should be machined to H7 tolerance. Heat the plate locally to 80–100°C to ease insertion without damaging the bore surface finish.

Engineering Resources

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