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Metric Ball Guide Sleeve Bushings (Steel Ball Bearing Bushing)

Metric Ball Guide Sleeve Bushings (Steel Ball Bearing Bushing)

Metric ball guide sleeve bushings (steel ball bearing bushing) are bushing-only components designed to support stable, low-friction guide motion in die sets and precision tooling. They help maintain consistent alignment for repeatable processing.

  • Ball guide bushing design supports smooth relative motion under load
  • Steel construction provides wear resistance for guide applications
  • Built for metric post diameters and long length ranges to match die requirements
  • Commonly used in die set guide systems and ball guide assemblies

Specifications

39 configurations available

Post diameter (mm)L (Length) (mm)
2565
2580
2595
25110
25130
3280
3295
32110
32130
32150
32170
4080
4095
40110
40130
40150
40170
40190
40215
50110
50130
50150
50170
50190
50215
50240
50265
63150
63170
63190
63215
63240
63265
80150
80170
80190
80215
80240
80265

Product Guide

🏭Application Scenarios+

Metric ball guide sleeve bushings are used as bushing-only components inside die sets and guide systems where repeatable alignment under cycling load is critical. In injection and die-casting tooling, they support low-friction relative motion between mating guide elements, helping reduce stick-slip that can transfer to cavity alignment.

  • Automotive and industrial die sets: Select the sleeve for metric post diameters (25–80 mm) to maintain stable ball guide motion across long stroke lengths. The steel construction supports wear-focused guide operation for consistent part-to-part repeatability.
  • Large die-casting fixtures and slides: Use the available length range (65–265 mm) to match bushing housing depth and to provide guided engagement throughout travel.
  • Precision tooling guide assemblies: These sleeves are suited when engineers need a straightforward bushing-only replacement that preserves the original guide interface geometry.
πŸ”§Material & Process Details+

The supplied variant is a steel ball guide sleeve bushing, selected for its balance of wear resistance and adequate toughness in guide applications. In typical guide-system service, the bushing surface experience is dominated by sliding/rolling contact stresses, so steel helps resist progressive wear that can degrade alignment.

  • Heat treatment: The product data specifies steel construction but does not provide the exact grade or heat-treatment state (e.g., nitriding, quench & temper). For accurate hardness and process confirmation, request the material/heat-treatment certificate for this SKU.
  • Hardness & performance trade-offs: Higher hardness improves wear resistance but can reduce toughness if over-tempered or if the case is too brittle. Steel guide bushings generally target a controlled toughness-to-wear balance for cyclic load.
  • Material comparison: If alternative materials are offered (not specified here), they typically trade off wear resistance versus dimensional stability and fatigue behavior. Use steel when guide life and predictable mechanical performance are priorities.
πŸ“Sizing & Selection Guide+

Correct sizing is determined by matching the sleeve to the metric guide post diameter and the bushing length L. This series is available for post diameters of 25, 32, 40, 50, 63, 80 mm and lengths from 65 to 265 mm.

  • Step 1 – Select by post diameter: Choose the sleeve size whose post diameter matches the guide system’s metric post for proper fit and guided motion.
  • Step 2 – Match length to engagement: Use L (65–265 mm) to cover the required guided travel and fit within the die set’s bushing housing depth so the ball guide remains supported throughout motion.
  • Step 3 – Consider fit & tolerances: The input data does not list clearance or tolerance values. When sizing, confirm the intended running clearance for low-friction ball guide motion and verify that both the post and housing tolerances align with the bushing fit requirements.
  • Configuration: Dimensions are specified as fixed sizes within the listed diameter and L ranges (choose the nearest exact catalog option required by your tooling).

Frequently Asked Questions

Which metric post diameters are supported for this ball guide sleeve bushing series?+
This series is specified for metric post diameters of 25, 32, 40, 50, 63, and 80 mm. Select the sleeve whose post diameter matches your die set ball guide post to ensure correct guided motion interface.
What length options (L) are available, and how should I choose L for die set engagement?+
The sleeve length L is available in the range of 65 to 265 mm. Choose a length that provides sufficient support throughout the guided travel while fitting the bushing pocket depth in your die set.
Is this component a complete ball guide assembly or bushing-only?+
It is a bushing-only component designed to support stable, low-friction ball guide motion. The meta description states it is the bushing only, so you should pair it with the rest of your guide system components.
What steel grade and heat-treatment state are used, and what hardness can I expect?+
The provided product data states steel construction but does not specify the exact steel grade or hardness/heat-treatment state (e.g., nitriding or quench & temper). For hardness (HRC) and process verification, request the material/heat-treatment documentation for SKU 250300459503.
How do I ensure proper fit and clearance for low-friction motion when selecting the sleeve?+
Fit is primarily ensured by matching the metric post diameter (25–80 mm) and the length L (65–265 mm) to your tooling geometry. Because clearance/tolerance values are not provided in the input data, confirm the intended running clearance requirements with your existing guide design and verify post/housing tolerances accordingly.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.