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Plain Leader Bushings

Standard cylindrical bushings in bronze alloy or hardened steel — the most economical option for general-purpose molds with regular lubrication.

Plain Leader Bushings Products

Plain Bushing — CAC301 Bronze

CAC301 Bronze or S45C Steel | H7 bore

Plain Bushing — S45C Steel

CAC301 Bronze or S45C Steel | H7 bore

Plain Bushing — SUJ2 Hardened

CAC301 Bronze or S45C Steel | H7 bore

Plain Bushing — Flanged

CAC301 Bronze or S45C Steel | H7 bore

Plain Bushing — Press-Fit

CAC301 Bronze or S45C Steel | H7 bore

Plain Bushing — Inch Size

CAC301 Bronze or S45C Steel | H7 bore

Bronze vs Steel Plain Bushings

PropertyCAC301 BronzeS45C Steel (Carburized)
HardnessHRC 45-50 (surface)
Friction vs SUJ2 PinHigher (steel-on-steel)
Wear PatternBoth surfaces wear
Lubrication NeedEvery 2K-5K cycles
Corrosion ResistancePoor (requires anti-rust treatment)
Cost$
Best ForBudget molds, low-cycle prototyping
Industry standard: CAC301 bronze bushings with SUJ2 leader pins is the default pairing for 80%+ of production molds worldwide. The dissimilar-metal contact produces lower friction and predictable wear (bushing wears first, protecting the more expensive pin).

About Plain Leader Bushings

Plain leader bushings are solid cylindrical bore components that receive leader pins for mold-half alignment. Bronze alloy (CAC301) is the industry standard, providing low friction against SUJ2 steel leader pins with predictable wear patterns — the softer bushing wears first, protecting the more expensive pin. Steel (S45C carburized) bushings offer lower upfront cost for prototype and low-cycle molds.

Application Scenarios

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General-Purpose Injection Molds

Standard production molds need reliable, cost-effective alignment bushings that pair well with SUJ2 leader pins.

Why it fits: CAC301 bronze provides the ideal combination of low friction, predictable wear, and corrosion resistance for standard mold environments.

Recommended:Plain Bushing — CAC301 Bronze, Flanged
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Prototype and Short-Run Molds

Prototype molds running < 50K cycles need functional alignment at minimum cost.

Why it fits: S45C steel bushings cost 40% less than bronze and provide adequate performance for short production runs.

Recommended:Plain Bushing — S45C Steel, Press-Fit

Frequently Asked Questions

What is the difference between bronze and steel plain leader bushings?+
Bronze (CAC301) has lower friction, better corrosion resistance, and predictable wear (bushing wears, pin protected). Steel (S45C carburized) is cheaper but wears both surfaces and needs more frequent lubrication.
What press-fit tolerance do plain bushings require?+
Bushing OD uses H7/r6 interference fit (0.010-0.035 mm press for Ø25). Bushing bore uses H7 to mate with g6 leader pin shaft.
How often should plain leader bushings be replaced?+
Bronze: every 500K-1M cycles. Steel: every 200K-500K cycles. Replace when bore clearance exceeds 0.05 mm (measure with pin + feeler gauge).

Engineering Resources

Need Custom Plain Leader Bushings?

Precision plain leader bushings manufactured to JIS and DIN standards. Custom dimensions available. MOQ 1 piece.

✓ MOQ 1 piece✓ JIS & DIN✓ Custom dimensions✓ 48-hour quotation