
Bronze-Plated Plain Guide Bushings - Demountable Style
Bronze-plated plain guide bushings (demountable style) from DANLY IEM are built for die sets that need precise guidance and straightforward maintenance. The detachable design supports reliable positioning during press operations.
- Demountable construction with detachable mounting clips and screws
- Bronze-plated bronze/copper alloy body for stable wear performance
- Optional post diameter and length ranges for flexible die-set layouts
- Can be secured with Loctite adhesive for positive installation
Specifications
23 configurations available
| Post diameter A (in) | L (Length) (in) | Material |
|---|---|---|
| 3/4 | 2.438 | Steel |
| 7/8 | 2.438 | Steel |
| 1 | 2.688 | Bronze plated |
| 1 | 2.688 | Bronze |
| 1 | 2.688 | Steel |
| 1 1/4 | 3.125 | Bronze plated |
| 1 1/4 | 3.125 | Bronze |
| 1 1/4 | 3.125 | Steel |
| 1 1/2 | 3.188 | Bronze plated |
| 1 1/2 | 3.188 | Bronze |
| 1 1/2 | 3.188 | Steel |
| 1 3/4 | 3.375 | Bronze plated |
| 1 3/4 | 3.375 | Bronze |
| 1 3/4 | 3.375 | Steel |
| 2 | 3.625 | Bronze plated |
| 2 | 3.625 | Bronze |
| 2 | 3.625 | Steel |
| 2 1/2 | 4.375 | Bronze plated |
| 2 1/2 | 4.375 | Bronze |
| 2 1/2 | 4.375 | Steel |
| 3 | 4.375 | Bronze plated |
| 3 | 4.375 | Bronze |
| 3 | 4.375 | Steel |
Product Guide
Application Scenarios+
Demountable plain guide bushings like this are used in precision leader/ejector space tooling where repeatable alignment directly impacts part quality. In automotive connector and housing die sets, the bronze-plated plain bearing surface helps maintain stable guidance under cyclic press loads while the demountable style allows faster inspection or replacement of worn guide components.
They are also well suited for electronic enclosure dies that require consistent leader action across multiple production runs. The bronze/copper alloy body supports controlled wear, and the detachable mounting approach simplifies maintenance without fully disassembling the leader assembly.
For progressive die stations and short-stroke ejector systems, this variant supports secure, positive installation. Engineers can lock it in place using fastening hardware and, where required, Loctite to reduce shift risk during operation.
- Die sets needing guided alignment with quick servicing
- Press applications with cyclic loads and wear management
- Layouts that benefit from configurable post diameter and length
Material & Process Details+
This bushing is offered in a bronze-plated plain bearing configuration with a base bronze/copper alloy body (bronze) and bronze plating on the sliding surface. The optional steel option indicates a backing/component material choice depending on the assembly requirements.
Key material benefits for die-set guidance include:
- Wear resistance: the bronze-based bearing surface and bronze plating are intended for stable friction and predictable wear during repeated cycles.
- Toughness vs. wear trade-off: bronze offers good running behavior, while steel-backed configurations can improve structural stiffness when loads and alignment stiffness are critical.
Heat treatment and hardness (e.g., HRC, nitriding, quench & temper) are not specified in the provided data, so hardness targets cannot be stated reliably here. For best results, select the material option (steel vs. bronze/bronzeblanked plated) that matches your guidance load and maintenance interval goals.
Sizing & Selection Guide+
Selection is driven primarily by post diameter A and length L, which must match the mating leader/post features in the die-set. This product supports post diameter A = 1 ~ 7 in and length L = 2.438 ~ 4.375 in, enabling fit across a wide range of die layouts.
- Measure the leader/post diameter and confirm it falls within A (1 to 7 in).
- Verify required engagement length using the available mounting space, then select L (2.438 to 4.375 in) to avoid under-support or interference.
When matching core/cavity or guide plate thickness, ensure the bushing’s installed length provides adequate support throughout the stroke. Tolerance requirements are not provided in the data, so follow your die-set drawing tolerances for bearing clearance and installation fit. This product variant is not purely fixed-dimension—it is sized by the selectable A and L ranges to suit each assembly.
Frequently Asked Questions
What post diameter A range is supported for these demountable guide bushings?+
The supported post diameter A range is 1 ~ 7 in. When designing the die-set, select the bushing option whose A value matches the leader/post diameter on the mating component. If the post diameter is outside this range, this series may not provide the correct guidance fit.
How do I choose the correct length L for adequate guide engagement in my die set?+
The length L range is 2.438 ~ 4.375 in. Choose L based on the required bushing engagement length within the guide area so the bushing supports alignment over the operating stroke. Confirm there is clearance in the assembled die to prevent interference at maximum shut height.
What material options are available and when should I prefer steel backing versus bronze?+
This series lists Steel, Bronze plated, and Bronze material options. Prefer steel options when higher structural stiffness is needed for guidance under higher loads, while bronze/bronze-plated choices align with stable wear behavior at the sliding interface. Your selection should reflect the guidance load level and expected maintenance intervals.
Is the bronze plating intended for wear performance during cyclic press operation?+
Yes. The description specifies a bronze-plated plain bearing configuration with a bronze/copper alloy body intended for stable wear performance. In cyclic die applications, this helps manage running behavior between the guide post and the bushing. Actual wear life depends on operating conditions and clearances, which should be validated in tool trials.
Does the demountable style affect maintenance strategy for leader/ejector dies?+
The demountable style supports maintenance by allowing detachable mounting rather than full disassembly of the leader assembly. The provided description highlights detachable mounting clips and screws, which can reduce downtime for inspection or replacement. For added security against shifting, Loctite adhesive can be used as referenced in the product notes.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





