
Demountable Style Bronze-Plated & Steel Oversize Shoulder Bushings (Inch)
Oversize shoulder bushings (bronze-plated & steel) in demountable style provide rigid, reliable plain guidance for die sets and assemblies where serviceability matters. They are offered in inch sizes for straightforward fit during setup and maintenance.
- Demountable mounting design supports secure installation with included clips and screws.
- Bronze-plated & steel construction provides durable wear performance for forming operations.
- Precision fit helps maintain stable guide positioning and consistent alignment in use.
- Typical use in die sets requiring plain guide bushings for repeatable production cycles.
Specifications
18 configurations available
| Post diameter A (in) | L (Length) (in) | Material |
|---|---|---|
| 1 | 2.688 | Bronze plated |
| 1 | 2.688 | Steel |
| 1 | 2.688 | Bronze |
| 1 1/4 | 3.125 | Bronze plated |
| 1 1/4 | 3.125 | Steel |
| 1 1/4 | 3.125 | Bronze |
| 1 1/2 | 3.188 | Bronze plated |
| 1 1/2 | 3.188 | Steel |
| 1 1/2 | 3.188 | Bronze |
| 1 3/4 | 3.375 | Bronze plated |
| 1 3/4 | 3.375 | Steel |
| 1 3/4 | 3.375 | Bronze |
| 2 | 3.625 | Bronze plated |
| 2 | 3.625 | Steel |
| 2 | 3.625 | Bronze |
| 2 1/2 | 4.375 | Bronze plated |
| 2 1/2 | 4.375 | Steel |
| 2 1/2 | 4.375 | Bronze |
Product Guide
Application Scenarios+
Demountable guidance in die sets: This oversize shoulder bushing variant is used in leader/ejector-style tooling where plain guidance must stay rigid during high-cycle forming and injection-mold related operations. The demountable design supports serviceability, so worn components can be replaced without disturbing the entire die stack, helping maintain stable lead-in alignment across production runs.
- Automotive and industrial forming tool die sets: Bronze-plated options improve sliding wear performance against mating steel surfaces, reducing guide scoring during repeated cycles.
- Packaging and appliance molding inserts: The steel option provides higher stiffness for assemblies that experience greater side loads, supporting consistent cavity/side alignment during closure.
- Repair-ready precision fixtures: Oversize shoulder geometry helps locate the guide precisely in the die, while demountable mounting allows faster maintenance during scheduled downtime.
Material & Process Details+
This bushing is available in Bronze plated, Steel, or Bronze, enabling engineers to tune wear resistance versus load-bearing stiffness for the guide interface.
- Bronze plated: A bronze surface layer is intended to provide favorable friction and wear behavior during sliding guidance. It typically offers a practical balance for moderate-to-high cycle die sets.
- Steel: Steel construction improves structural rigidity under side loads where toughness and dimensional stability matter for alignment.
- Bronze: Bronze can provide inherent sliding characteristics, but designers should evaluate duty load and expected contact pressure versus steel-based guidance.
Note: The provided data specifies material options and does not include a specific steel grade or heat-treatment/hardness values (e.g., HRC, nitriding, or quench & temper), so those attributes should be confirmed against the applicable DANLY IEM material documentation before final selection.
Sizing & Selection Guide+
Correct selection is driven by matching the post diameter A and the shoulder/overall length L to the guide hole and stack-up depth of your mold or die set.
- Post diameter A (in): choose from 1, 1 1/4, 1 1/2, 1 3/4, 2, or 2 1/2 to match the mating bore diameter in the leader/bushing seat.
- Length L (in): select from 2.688, 3.125, 3.188, 3.375, 3.625, or 4.375 to ensure proper shoulder engagement and guidance length within the die thickness.
For oversize shoulder bushings, the shoulder location is critical: verify that the seat depth provides full support without bottoming out. Tolerance and fit should be aligned with your die machining standards to maintain concentric guidance; confirm clearance or press-fit requirements with the mating components and demountable clips/screws arrangement.
All listed dimensions are configurable via the selected variant; dimensions are not indicated as adjustable after installation.
Frequently Asked Questions
How do I choose between bronze-plated and steel shoulder bushing materials for demountable leader guidance?+
Use bronze-plated when sliding wear and surface friction at the guide interface are primary concerns for high-cycle operation. Choose steel when stiffness under side load and dimensional stability are more critical to keep alignment during die closure. If you need inherent sliding characteristics, the bronze option may be considered, but duty load and contact pressure should be reviewed.
What are the available post diameter A and length L ranges for this oversize shoulder bushing?+
Post diameter A is offered in inch sizes: 1, 1 1/4, 1 1/2, 1 3/4, 2, and 2 1/2. Length L is available as 2.688, 3.125, 3.188, 3.375, 3.625, and 4.375 in. Select the combination that matches both the mating bore diameter and the die stack depth for proper shoulder engagement.
How does the demountable installation affect alignment and maintenance in leader-ejector tooling?+
The demountable design is intended to support secure installation using the bushing’s clips and screws, while allowing the guide component to be serviced without fully disassembling the die set. This helps maintain repeatable guide positioning over time by enabling quicker replacement during scheduled maintenance. When planning alignment, ensure the seat depth and shoulder engagement are consistent with your intended guidance length.
For oversize shoulder bushings, what machining considerations should I verify before ordering?+
Confirm that the selected post diameter A matches the intended mating bore in the die block, and that length L provides full shoulder support without bottoming in the seat. Because tolerance/fit values are not provided in the data, you should apply your company’s standard clearances/press-fit criteria for guide components and verify compatibility with the demountable clips/screw retention system.
Can I use this bushing in applications requiring plain guidance for repeated production cycles?+
Yes. The product is intended for rigid, plain guidance in die sets and assemblies where alignment must be maintained across repeatable cycles. Material choice lets you tune wear behavior: bronze-plated/bronze for sliding interface durability and steel for higher structural rigidity under load.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





