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Metric Long Shoulder Plain Bearing Bushings - Demountable Style

Metric Long Shoulder Plain Bearing Bushings - Demountable Style

Metric long shoulder plain bearing bushings - demountable style are built to improve die set precision and running stability. DANLY IEM bushing sets use bronze-plated copper alloy for consistent guidance and durable service in production tooling.

  • Long shoulder geometry supports stable die alignment under load
  • Bronze-plated copper alloy guidance with steel option
  • Demountable mounting with clips and screws, or Loctite adhesive
  • Designed for die sets needing repeatable positioning and reliable wear resistance

Specifications

24 configurations available

Dimension D1 (mm)Dimension D2 (mm)L (Length) (mm)Material
182850Bronze plated
182850Steel
192850Bronze plated
192850Steel
243870Bronze plated
243870Steel
253870Bronze plated
253870Steel
304575Bronze plated
304575Steel
324575Bronze plated
324575Steel
385480Bronze plated
385480Steel
405480Bronze plated
405480Steel
486585Bronze plated
486585Steel
506585Bronze plated
506585Steel
6381100Bronze plated
6381100Steel
80100100Bronze plated
80100100Steel

Product Guide

🏭Application Scenarios+

These metric long-shoulder plain bearing bushings are used in leader-ejector and die set tooling where stable guidance and repeatable alignment are critical. Their demountable design supports faster maintenance during high-cycle production.

  • Automotive and general industrial transfer die sets: The long-shoulder geometry helps maintain die alignment under intermittent shock loads, reducing side-load wear on leader systems.
  • Ejector and stripper assemblies: Bronze-plated copper alloy guidance supports smooth sliding and stable positioning as the ejector stroke cycles, improving consistency across repeated operations.
  • Precision blanking and forming tooling: The availability of a steel option allows engineers to match stiffness and wear behavior to the duty cycle and operating temperature.

The bronze-plated copper alloy variant is well-suited for applications that prioritize controlled wear and stable running, while the steel option can be selected when guidance components must better withstand higher mechanical loading.

🔧Material & Process Details+

These bushings are available in bronze plated copper alloy or steel, giving mold designers a choice between sliding performance and structural stiffness. The bronze-plated copper alloy provides a wear-favorable guidance surface for smoother motion and controlled abrasion in leader/die-set environments.

  • Bronze plated (copper alloy base): Typically selected for stable running and good wear resistance for frequent cycling.
  • Steel option: Chosen when higher stiffness and load capability are needed; wear behavior will differ from the bronze guidance surface.
  • Heat treatment: The provided data does not specify hardness or a specific heat-treatment condition (e.g., quenched & tempered, nitrided). Confirm the supplied material condition per DANLY IEM part documentation for your application.

Because no HRC or heat-treatment state is listed in the specifications, the main trade-off supported by the input data is bronze-plated sliding wear performance vs. steel stiffness/load behavior.

📐Sizing & Selection Guide+

Select the bushing to match the leader bushing pocket and the required running diameter set by your die plate and guide pin geometry. Use the provided ranges: D1 = 18–80 mm for the inner/guide diameter, D2 = 28–100 mm for the outer/pocket interface, and select a standard L (length) of 50, 70, 75, 80, 85, or 100 mm.

  • Match D1: Ensure D1 corresponds to the working guide diameter/clearance plan for the leader system.
  • Match D2: Select D2 to fit the die set pocket that locates the bushing; verify that the pocket size supports proper seating without interference.
  • Match L: Choose the length that provides the required bearing contact area for alignment stability.

Tolerance/fit: The input data does not list tolerance values. For demountable mounting (clips/screws or Loctite), confirm functional clearance and seating requirements with the die pocket design so the bushing remains concentric during operation.

Frequently Asked Questions

What dimension ranges (D1, D2, L) are available for these demountable metric long-shoulder bushings?+
The bushings are offered with D1 ranging from 18 to 80 mm and D2 ranging from 28 to 100 mm. Standard length L options are 50, 70, 75, 80, 85, and 100 mm. Select the combination that matches the leader guide diameter plan and the die pocket geometry.
When should I choose the bronze plated copper alloy variant versus the steel variant?+
The provided description specifies bronze-plated copper alloy as the guidance material for consistent running and durable service, which is typically beneficial where smooth sliding and controlled wear are priorities. The steel option is intended for stable guidance where higher stiffness or load capability is needed. If your application involves elevated loading or wear, compare both variants against your duty cycle and confirm material condition details with the supplier documentation.
How does the long-shoulder geometry affect die alignment in a leader-ejector space?+
The long-shoulder geometry is designed to support stable die alignment under load by increasing the bearing support area. This helps reduce misalignment effects caused by side loads and repetitive cycling. For die sets requiring repeatable positioning, this geometry improves guidance consistency over time.
What mounting methods are supported for this demountable bushing style, and how might that impact installation?+
The demountable style supports mounting using clips and screws or using Loctite adhesive. Your die pocket design should account for the chosen retention method so the bushing seats properly and maintains alignment. Since tolerance values are not provided in the input data, validate fit and retention behavior with your pocket dimensions.
Are there specific heat-treatment conditions or hardness (HRC) values provided for selection?+
No hardness (HRC) values or specific heat-treatment states (e.g., quenched and tempered, nitrided) are included in the provided specifications. The material choices listed are bronze plated and steel. For hardness and heat-treatment-dependent wear performance, confirm the supplied material condition for the exact series code.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.