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Inch Bronze-Plated Plain Guide Bushings - Demountable Style

Inch Bronze-Plated Plain Guide Bushings - Demountable Style

Plain guide bushings (bronze-plated copper alloy) in demountable style are designed for die sets where precise alignment and smooth motion are required. They minimize friction and wear to help protect sensitive systems during industrial production.

  • Demountable mounting supports efficient maintenance and fast die-set service.
  • Bronze-plated plain bearing surface reduces friction for stable guide performance.
  • Groove-compatible design supports reliable positioning with controlled wear over time.
  • Used in die sets to enhance operational consistency and extend equipment lifespan.

Specifications

12 configurations available

Post diameter A (in)L (Length) (in)Material
11.750Bronze plated
11.750Steel
1 1/41.938Bronze plated
1 1/41.938Steel
1 1/22Bronze plated
1 1/22Steel
1 3/42.375Bronze plated
1 3/42.375Steel
22.625Bronze plated
22.625Steel
2 1/22.875Bronze plated
2 1/22.875Steel

Product Guide

🏭Application Scenarios+

These demountable plain guide bushings are used in leader/guide systems for die sets where alignment stability and low-friction sliding motion are critical. They are well-suited for automotive and industrial stamping tooling, where consistent leader guidance helps maintain part geometry over repeated cycles.

In applications such as electric connector and metal bracket progressive dies, the bronze-plated bearing surface supports smooth travel while reducing friction and wear. The demountable style also supports serviceability, enabling quicker replacement during maintenance windows.

They can also be applied in ejector and transfer die sub-assemblies that require reliable positioning. The available post diameter and length options allow engineers to match the guide fit and travel length, helping protect guide rails, reduce sticking risk, and extend die-set component life.

  • Demountable setup: faster die-set service and maintenance
  • Bronze-plated plain bearing: low friction for stable guide motion
  • Multiple A and L sizes: match die core/cavity and guide spacing requirements
🔧Material & Process Details+

This product is offered in bronze-plated and steel options. The bronze-plated variant uses a copper alloy bearing surface for low friction and improved wear protection in sliding guide applications, while the underlying construction provides dimensional integrity.

For die-set guidance, the practical trade-off is that bronze-plated surfaces typically prioritize friction reduction and wear behavior, whereas steel options prioritize structural stiffness under load. Exact hardness values and heat-treatment states (e.g., quenched & tempered, nitrided) are not provided in the supplied specifications, so selection should be based on your press loads, lubrication strategy, and wear target.

  • Bronze plated: low friction bearing surface; wear-protective running layer
  • Steel: higher material robustness for guide components
  • Selection tip: choose bronze-plated for smoother motion and reduced galling risk where appropriate
📐Sizing & Selection Guide+

To select the correct guide bushing, match the post diameter A and overall length L to your die-set guide hardware. The available post diameter A (in) options are: 1, 1 1/4, 1 1/2, 1 3/4, 2, 2 1/2.

Choose a length L (in) from: 1.750, 1.938, 2, 2.375, 2.625, 2.875 to ensure full engagement through the guide travel zone and adequate support around the bearing area.

  • Step 1: verify the leader/post OD that the bushing must accept (select matching A range).
  • Step 2: confirm required bearing engagement length and select L to cover the guidance region.
  • Fit/tolerance: ensure your leader/post and bushing clearances are compatible with your lubrication and expected wear over time; confirm tolerances in your die design standards since they are not listed here.

All configurations here are dimensionally configurable only through A and L; material is selected via the offered bronze-plated or steel variants.

Frequently Asked Questions

Which post diameter (A) options are available for this demountable plain guide bushing?+

The available post diameter A (in) options are 1, 1 1/4, 1 1/2, 1 3/4, 2, and 2 1/2. Select the value that matches the leader/post diameter your die-set will use. If your leader/post is between sizes, verify your design standards and tolerances before ordering.

How do I choose the correct bushing length (L) for my guide engagement zone?+

This series provides L (Length) (in) values of 1.750, 1.938, 2, 2.375, 2.625, and 2.875. Pick the length that covers the guidance region required for stable alignment under press motion. Confirm that the selected length provides sufficient engagement without interfering with adjacent die components.

What is the difference between the bronze-plated and steel material variants for die-set guide performance?+

The bronze-plated variant uses a bronze/copper alloy bearing surface designed for low friction and wear protection in plain guide applications. The steel variant prioritizes structural robustness for the guide component. Since hardness (HRC) and heat-treatment states are not specified in the provided data, confirm material performance via your lubrication/loads and your internal wear criteria.

Is this bushing suitable for tooling that needs faster maintenance or replacement?+

Yes. This item is specified as a demountable style, intended to support efficient maintenance and faster die-set service. In production environments like progressive stamping or die families with frequent wear items, demountable guidance can reduce downtime during scheduled inspection and replacement cycles.

Can I standardize this guide bushing across multiple die stations using the A and L ranges?+

You can standardize within this series by selecting consistent A and L sizes that match each station’s leader/post diameter and required engagement length. The series supports multiple inch-based A and L options, which helps reduce part variation across similar die designs. Validate that each station’s fit requirements (clearance/tolerance) meet your die standards, as tolerances are not provided here.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.