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Gas Release Straight Core Pins

Venting geometry to evacuate trapped air during injection fill. Eliminate burn marks and short shots in deep or blind cavities.

Products in This Category

JIS Standard M2 Steel Gas Release Straight Core Pi
JIS Standard M2 Steel Gas Release Straight Core Pins | OEM Available

Gas Release Straight Core Pins in M2 Steel with Flat Side Gas Vent. Engineered for plastic injection molding with custom

JIS Standard Precision Gas Release Straight Core P
JIS Standard Precision Gas Release Straight Core Pins | OEM Available

Precision Gas Release Straight Core Pins in M2 Steel with Extra Precision M2. Engineered for plastic injection molding w

JIS Standard Precision Gas Release Straight Core P
JIS Standard Precision Gas Release Straight Core Pins | OEM Available

Precision Gas Release Straight Core Pins in M2/H13 Steel with Flat Side Round Tip. Engineered for plastic injection mold

JIS Standard Gas Release Straight Core Pins | OEM
JIS Standard Gas Release Straight Core Pins | OEM Available

Gas Release Straight Core Pins in SKH51/SKD61 Steel with Gas Vent. Engineered for plastic injection molding with custom

JIS Standard M2 Steel Gas Release Filter Core Pins
JIS Standard M2 Steel Gas Release Filter Core Pins | OEM Available

Gas Release Filter Core Pins in M2 Steel with Gas Vent Filter. Engineered for plastic injection molding with custom opti

JIS Standard Gas Vent Filter Core Pins | OEM Avail
JIS Standard Gas Vent Filter Core Pins | OEM Available

Gas Vent Filter Core Pins in SKH51 High-Speed Steel with Machinable Filter. Engineered for plastic injection molding wit

Vent Type Comparison

Three venting geometries address different severity levels of gas trapping:

VariantDescriptionBest ForRecommendation
Flat-SidedOne or two ground flats along the shaft creating a narrow venting channelModerate gas trapping in standard-depth cavities
SVC (Semi-circular)Larger half-moon groove machined into the shaft for greater gas flowSevere trapped air in deep cavities (>3× pin diameter)Higher capacity — deep blind holes
GVFC (Sintered Filter)Sintered metal filter element prevents resin flash entering vent channelHigh injection pressure causing flash in standard vent pathsPremium — flash-sensitive applications
Decision rule: Start with Flat-Sided. Upgrade to SVC only if burn marks persist after optimizing injection parameters. Use GVFC only when standard venting causes resin flash in the vent channel. For material grade selection, see our material comparison guide.

Do You Actually Need Gas Release?

Gas release pins are more expensive and have slightly lower fatigue strength due to the vent channel. Confirm gas trapping is the real problem:

✅ You're in the right place if:

  • You see burn marks or diesel marks at the bottom of the molded feature
  • Defects persist after optimizing injection speed and venting at parting line
  • Cavity is a deep blind hole (depth > 3× diameter) with no parting-line vent path

🔄 Consider switching to:

About Gas Release Core Pins

Gas trapping occurs when the advancing melt front seals off air that has no escape path to the parting line. The trapped air compresses, overheats, and damages the part surface — causing burn marks, short shots, or discoloration.

Gas release core pins solve this by providing a venting channel through the pin body. Three venting geometries are available:

Flat-Sided: One or two ground flats along the shaft create a narrow venting channel between the flat and the mold plate bore. Adequate for moderate gas trapping in standard-depth cavities.

SVC (Semi-circular Vent Channel): A larger half-moon groove machined into the shaft provides significantly greater gas flow capacity. Recommended for deep cavities with severe trapped air conditions.

GVFC (Gas Vent Filter Channel): Incorporates a sintered metal filter element to prevent resin flash from entering the vent channel during high-pressure fill. For applications where standard venting causes flash in the vent path.

Application Scenarios

See how this product type solves real engineering challenges across different industries and applications:

🌡️

Deep Blind Boss Cavities

Pain point: Blind bosses deeper than 3× diameter trap compressed air at the pin tip during filling — causing burn marks, short shots, and visible discoloration.

Why it fits: Gas release grooves along the pin shaft vent trapped air back through the mold plate. This eliminates burn marks without requiring additional mold venting modifications.

Recommended: JIS SKH51 Gas Release Straight Core Pins
🔌

Multi-Pin Connector Housing Molds

Pain point: High-cavity connector molds with dozens of deep, narrow pin holes per cavity experience chronic gas trapping — especially with flame-retardant PA or PBT resins that generate volatile gases.

Why it fits: Each gas release core pin self-vents its own cavity, preventing cross-cavity gas accumulation. This is essential when adding venting to the parting line is geometrically impossible.

Recommended: JIS SKD61 Gas Release Core Pins
🏭

High-Temp Engineering Resin Molding

Pain point: Engineering resins like PPS, LCP, and PEEK release corrosive gases at processing temperatures above 300°C — leading to both gas trapping and accelerated pin corrosion.

Why it fits: Gas release pins vent decomposition gases before they carbonize. SKD61 (H13) material provides superior hot hardness to resist thermal erosion at elevated mold temperatures.

Recommended: JIS SKD61 Gas Release Core Pins (Hot-Work Steel)

Related Categories

Frequently Asked Questions

What is the difference between flat-sided and SVC?+
Flat-sided pins have narrow venting channels. SVC has a larger half-moon groove for greater gas flow. Choose flat-sided for light venting; SVC for severe trapped air in deep cavities.
Can gas release pins be customized?+
Yes. Custom shaft diameter modifications are available for all gas release series.
Do gas release pins require more frequent replacement?+
In practice, replacement intervals are comparable to standard pins for shaft diameters above 2 mm. For sub-2 mm, consult our engineering team.
What causes gas traps in injection molding?+
Gas traps form when the melt front surrounds air with no path to the parting line. Gas release core pins provide a venting channel through the pin body, allowing trapped gas to escape.

Engineering Resources

Case Studies

Need a Custom Quote?

Send your specifications — material, dimensions, quantity — and receive a quote. MOQ: 1 piece. Custom dimensions available.

✓ MOQ 1 piece✓ Custom dimensions✓ JIS & DIN standards