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EX Series Heavy Duty Urethane Springs Pillar Hourglass

EX Series Heavy Duty Urethane Springs Pillar Hourglass

EX Series heavy duty urethane springs with a pillar hourglass shape are engineered for heavy loads, offering stable support and controlled return in forming and die handling. The urethane compound is designed for shore A90 performance with up to 30% max elongation.

  • Pillar hourglass geometry for predictable load-bearing and deflection response
  • Urethane for heavy loads with Shore A90 hardness and durable elastomer behavior
  • Up to 30% max elongation helps maintain performance under dynamic cycling
  • EX series design for industrial die spring applications where strong retention is required

Specifications

9 configurations available

Maximum Load (N)Length (L) (mm)D (Outer diameter) (mm)type
6129282100-
61292103100-
61292123100-
147106250-
147108250-
215756260-
215758260-
4118810380-
411888280-

Product Guide

🏭Application Scenarios+

This pillar-hourglass urethane spring is used inside injection mold tooling and die handling systems where die return force must remain stable over repeated cycles. Its Shore A90 elastomer rating and max elongation up to 30% make it suitable for applications that experience frequent opening/closing and require consistent restoring behavior.

  • Automotive and industrial forming molds: Helps maintain predictable die positioning by providing controlled deflection under heavy load, reducing return variability during high-cycle stamping or forming operations.
  • Die-cushioning and heavy-duty clamp return in transfer/handling fixtures: The pillar hourglass geometry supports strong retention and reliable force transmission even when compressive deflection approaches the upper operating range.
  • Large cavity insert return systems: The heavy-load variant is suited when the mold requires robust spring capacity and controlled travel to prevent uneven closure.

Use the provided outer diameter and length options to match the available spring pocket while maintaining the intended load-deflection response.

🔧Material & Process Details+

This product uses a urethane elastomer engineered for heavy-load mold spring applications. The compound is specified for Shore A90, which provides high resistance to permanent set while maintaining controlled elastic return under compression.

No steel-grade heat treatment is specified because the spring body is elastomeric rather than metallic. Manufacturing is therefore focused on urethane molding to form the pillar hourglass shape, followed by dimensional control to ensure repeatable performance within the specified load and elongation limits.

  • Hardness: Shore A90 supports strong load carrying and stable deflection.
  • Wear and cycling: Designed to handle dynamic cycling with max elongation up to 30%.
  • Trade-off: Higher hardness improves retention and load capacity, but may reduce maximum allowable compliance compared with softer polyurethane formulations.
📐Sizing & Selection Guide+

Select the urethane pillar spring by matching the required maximum load, outer diameter (D), and length (L) to your mold’s spring pocket and intended return travel.

  • Load match: Choose the variant whose Maximum Load (N) meets or exceeds your expected die return force under operating conditions (available values: 61292, 41188, 21575, 14710).
  • Space constraints: Confirm the spring pocket accepts the selected D and L (available D: 100, 80, 60, 50 mm; available L: 82, 103, 123, 62 mm).
  • Deflection/elongation: Ensure the working compression does not exceed the specified max elongation of 30% to keep the force response stable.

Because tolerance ranges are not provided in the supplied data, verify fit via your OEM pocket drawing and confirm the mounted condition (clearance and seating) maintains the intended load path.

Frequently Asked Questions

How do I select the correct spring variant for the required die return force?+
Use the Maximum Load (N) values from the available options to ensure the spring can handle your expected return force. The product provides discrete ratings of 61292, 41188, 21575, and 14710 N. Also confirm your operating stroke stays within the specified max elongation of 30% to preserve stable deflection response.
What outer diameter (D) and length (L) dimensions are available for the pillar hourglass urethane spring?+
The supplied specification lists available outer diameters (D) of 100, 80, 60, and 50 mm. Available length (L) options are 82, 103, 123, and 62 mm. Match these to your spring pocket geometry so the spring can seat properly and transmit force without binding.
Why does the pillar hourglass geometry matter for injection mold and die handling applications?+
The pillar hourglass shape is designed to provide a predictable load-bearing and deflection response under compression. For heavy loads, it supports consistent return behavior and stable force transmission during repeated cycling. This is especially relevant when the application requires strong retention and controlled travel.
What does Shore A90 indicate for performance, and how does it relate to elongation limits?+
The urethane compound is specified at Shore A90, indicating a hard elastomer suitable for heavy-load support and stable restoring behavior. The product is also specified with up to 30% max elongation. Keeping the working deformation below that limit helps maintain consistent force response over dynamic cycles.
Is this urethane spring compatible with steel spring seat or guides, and do I need to consider heat treatment?+
The spring is elastomeric polyurethane, so no steel heat treatment process applies to the spring material itself (the provided data does not specify any). Compatibility is primarily determined by mechanical fit using the available D and L dimensions. Verify that the mold’s seat or guides provide proper alignment and do not impose side loads that could exceed the intended deformation range.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.