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AZX Type Heavy Load Urethane Pillar Springs with Counterbore

AZX Type Heavy Load Urethane Pillar Springs with Counterbore

AZX Type heavy load urethane pillar springs (Shore A90) are designed for stable force return in heavy-duty tooling. The pillar shape with a counterbore supports secure installation and consistent performance under load.

  • Pillar spring form for predictable return force in heavy-load applications
  • Built from Shore A90 urethane for dependable compression resistance
  • Counterbore design provides stable seating for bolted assembly
  • AZX type construction for repeatable die motion and return

Specifications

7 configurations available

Length (L) (mm)D (Outer diameter) (mm)H (Gimlet hole length) (mm)M (Nominal bolt diameter)type
20 ~ 80255 ~ 806 ~ 8-
20 ~ 80305 ~ 806 ~ 8-
25 ~ 150405 ~ 15010 ~ 12-
25 ~ 150505 ~ 15010 ~ 12-
25 ~ 150605 ~ 15010 ~ 12-
25 ~ 200805 ~ 20012 ~ 16-
25 ~ 2001005 ~ 20012 ~ 16-

Product Guide

🏭Application Scenarios+

This AZX heavy-duty urethane pillar spring variant is used inside injection mold die sets where a stable, repeatable return force is required for moving components. Typical placements include automotive connector housings and trim insert tooling, where parting and ejector-related motions must return reliably under higher cycle loads.

The counterbore and pillar geometry help support consistent seating in bolted assemblies, reducing variation in die return travel when temperature and duty cycle change. It is also suitable for consumer electronics and appliance housings, where moderate-to-high load but limited space demands a compact spring package with predictable force behavior.

  • Counterbore supports secure, repeatable mounting for stable die motion
  • Shore A90 urethane provides high compression resistance for heavy-load return
  • AZX construction supports consistent return force across repeated cycles

Choose this configuration when you need compression-set resistance and dependable die return without relying on metallic spring fatigue under constant compression.

🔧Material & Process Details+

This product uses Shore A90 heavy-duty urethane designed for stable force return under compression. Urethane pillar springs are valued for their ability to maintain performance with improved compression resistance compared with softer elastomers, helping reduce drift in die return behavior over long production runs.

Because the specified material is urethane, the heat treatment focus is on the elastomer’s molding and curing process rather than steel quenching or nitriding. The key manufacturing steps are typically urethane molding, followed by controlled cure to achieve the target Shore hardness and dimensional stability.

  • Material behavior: higher Shore A90 generally increases load capacity but can reduce maximum deflection compared with lower-Shore urethanes
  • Wear resistance: suited for repeated compression cycles in die return applications where metallic springs may fatigue
  • Toughness trade-off: urethane maintains elastomeric resilience, but extreme heat or sharp abrasive contamination can accelerate wear

Hardness is specified as Shore A90; no HRC value applies because this is not a steel component.

📐Sizing & Selection Guide+

Select the spring size by matching the outer diameter (D), overall length (L), and gimlet hole length (H) to the available space and the mechanical stack-up in your mold. The available ranges for this series are L: 20–80 mm, 25–150 mm, or 25–200 mm; D: 25–100 mm; and H: 5–80 mm, 5–150 mm, or 5–200 mm.

Then confirm the bolt interface using the nominal bolt diameter (M). This series supports M: 6–8 mm, 10–12 mm, or 12–16 mm; choose the M range that matches your die return mounting bolt size and counterbore fit.

  • Match D to the guide/pocket clearance in the die set
  • Match L to the required spring working height
  • Match H to the counterbore/gimlet depth so seating is consistent
  • Ensure your bolted assembly maintains stable contact in the counterbore to avoid return travel variation

Follow your mold manufacturer’s tolerance stack-up for clearance around D and correct thread engagement for the selected M range; the counterbore is intended to improve seating repeatability.

Frequently Asked Questions

How do I choose the correct outer diameter (D) for AZX urethane pillar springs with counterbore?+
Use the available D range of 25 to 100 mm and match it to the clearance in your die or mounting pocket. Confirm that the counterbore seating area allows stable contact without interference during maximum deflection. Proper D selection helps keep die return travel consistent under load.
What length options (L) should I consider for the required working height in the mold?+
This series provides L options in three bands: 20–80 mm, 25–150 mm, and 25–200 mm. Select L based on your spring working height in the stack-up so the spring is compressed within the intended range. Ensure the chosen length still allows full return without bottoming in the die cavity/core assembly.
How do I match the gimlet hole length (H) to the counterbore depth to ensure stable seating?+
Choose H from 5–80 mm, 5–150 mm, or 5–200 mm to correspond with your mounting hole/counterbore depth. Proper H matching ensures the spring seats consistently when bolted, reducing variation in return force. This is especially important when multiple springs are used across a die set.
Which nominal bolt diameter (M) range is compatible with my die return mounting hardware?+
The supported M ranges are 6–8 mm, 10–12 mm, and 12–16 mm. Select the M range that matches your bolt diameter and provides correct thread engagement through the counterbore area. Using the wrong M can prevent proper seating and lead to inconsistent die return travel.
What material hardness and compression performance can I expect from Shore A90 urethane pillar springs?+
This variant is specified as Shore A90 heavy-duty urethane, designed for stable force return under compression and improved compression resistance. Because it is elastomeric, there is no steel HRC hardness or quench/temper step; performance is achieved through urethane molding and curing. Compared with softer urethanes, Shore A90 generally increases load capacity but can limit maximum deflection.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.