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Punches with Key Grooves Single-Stepped Shank

Punches with Key Grooves Single-Stepped Shank

Punches with Key Grooves Single-Stepped Shank are designed for keyed punch mounting and stable guidance in tool and die assemblies. The built-in key groove helps maintain alignment during repeated press cycles, while coating options support wear resistance in demanding production.

  • Single-stepped shank with key groove mounting for consistent positioning
  • Coating options including WPC and HW coating for improved surface durability
  • Hardened punch steel options for reliable performance in high-load operations
  • Typical use in progressive dies and punching tools requiring keyed guidance

Specifications

8874 configurations available

Tip shapeMaterialSurface treatmentShank diameter D toleranceB (Tip length)D (Shank diameter) (mm)P (Tip dimension) (mm)L (L dimension) (mm)LC (Full length alteration) (mm)LCT (Head thickness tolerance change + Total length alteration) (mm)PC (Tip dimension alteration) (mm)R (Tip corner R) (mm)T (Key groove position) (mm)W (Tip dimension) (mm)WC (Tip dimension alteration) (mm)type
APowdered high-speed steelHW coating+0.005/0L31 ~ 2.9950 ~ 80----5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L3-50 ~ 80--0.5 ~ 0.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L31 ~ 2.99-27 ~ 79.9---5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L3--27 ~ 79.9-0.5 ~ 0.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L31 ~ 2.99--27 ~ 79.9--5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L3---27 ~ 79.90.5 ~ 0.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L41 ~ 3.9950 ~ 80----5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L4-50 ~ 80--0.5 ~ 0.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L41 ~ 3.99-27 ~ 79.9---5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L4--27 ~ 79.9-0.5 ~ 0.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L41 ~ 3.99--27 ~ 79.9--5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L4---27 ~ 79.90.5 ~ 0.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L52 ~ 4.9950 ~ 80----5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L5-50 ~ 80--1 ~ 1.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L52 ~ 4.99-27 ~ 79.9---5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L5--27 ~ 79.9-1 ~ 1.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L52 ~ 4.99--27 ~ 79.9--5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L5---27 ~ 79.91 ~ 1.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L62 ~ 5.9950 ~ 80----5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L6-50 ~ 80--1 ~ 1.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L62 ~ 5.99-27 ~ 79.9---5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L6--27 ~ 79.9-1 ~ 1.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L62 ~ 5.99--27 ~ 79.9--5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L6---27 ~ 79.91 ~ 1.99-5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0L83 ~ 7.9950 ~ 100----5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L8-50 ~ 100--1.5 ~ 2.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L83 ~ 7.99-27 ~ 99.9---5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L8--27 ~ 99.9-1.5 ~ 2.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L83 ~ 7.99--27 ~ 99.9--5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L8---27 ~ 99.91.5 ~ 2.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L103 ~ 9.9950 ~ 100----5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L10-50 ~ 100--1.5 ~ 2.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L103 ~ 9.99-27 ~ 99.9---5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L10--27 ~ 99.9-1.5 ~ 2.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L103 ~ 9.99--27 ~ 99.9--5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L10---27 ~ 99.91.5 ~ 2.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L136 ~ 12.9950 ~ 100----5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L13-50 ~ 100--3 ~ 5.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L136 ~ 12.99-27 ~ 99.9---5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L13--27 ~ 99.9-3 ~ 5.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L136 ~ 12.99--27 ~ 99.9--5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L13---27 ~ 99.93 ~ 5.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L1610 ~ 15.9960 ~ 100----5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L16-60 ~ 100--5 ~ 9.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L1610 ~ 15.99-27 ~ 99.9---5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L16--27 ~ 99.9-5 ~ 9.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L1610 ~ 15.99--27 ~ 99.9--5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0L16---27 ~ 99.95 ~ 9.99-5.1 ~ 100---
APowdered high-speed steelHW coating+0.005/0S31 ~ 2.9940 ~ 80----5.1 ~ 80---
APowdered high-speed steelHW coating+0.005/0S3-40 ~ 80--0.5 ~ 0.99-5.1 ~ 80---

Product Guide

🏭Application Scenarios+

Key-groove punches with a single-stepped shank are used to provide positive keyed mounting and repeatable alignment inside punch and die sets. The built-in groove maintains orientation through frequent press cycles, which reduces risk of hole position shift in high-volume forming lines.

  • Automotive and electronics progressive dies: When producing stamped features that require tight pitch control, the keyed shank helps keep the punch working axis consistent across many stations; select powdered high-speed steel or SKH51 for higher wear performance.
  • Appliance and metal fabrication tooling: In tools running at elevated contact loads, the stepped shank supports stable guidance, while WPC or HW coating options improve surface durability against abrasion.
  • Multi-cavity layout tools: For interchangeable punch stations, dimensional consistency and the specified shank diameter with m5 tolerance ( +0.005/0 ) supports dependable fit into locating bushings or retainer blocks.

Choose this variant when keyed positioning and wear-resistant surfaces are critical to dimensional stability.

🔧Material & Process Details+

This punch family is offered in powdered high-speed steel, SKH51, and SKD11 equivalent grades, supporting different toughness-to-wear trade-offs for punching applications. SKH51 is a high-performance high-speed steel typically aligned with AISI M2 in performance class, favoring wear resistance for edge-intensive operations.

  • Powdered HSS: Generally provides excellent uniform carbide distribution, supporting strong wear resistance under cyclic loading.
  • SKD11 equivalent: A tool steel commonly selected where higher toughness and shock resistance are needed; it may show a different wear/toughness balance compared with high-speed steels.

Surface treatment options include HW coating and WPC to improve abrasion and reduce galling at the punch-workpiece interface. While the exact target hardness and heat-treatment cycle are not specified in the provided data, these grades are typically supplied in a hardened condition appropriate for punch tooling, with the selected coating further boosting wear performance.

📐Sizing & Selection Guide+

To select the correct keyed single-stepped punch, match the shank diameter D and overall geometry to the locating features in your punch holder or retainer. The shank diameter range is 3 ~ 16 mm, with a specified tolerance of +0.005/0 and m5 fit condition—ensure your holder/bushing bore is designed to accept this class for stable guidance without excessive play.

  • Tip and corner geometry: Confirm tip dimension P (1 ~ 10 mm), W (1 ~ 5 mm), and corner radius R (0.15 mm). Select tip shape from A, D, E, G, R to match your cutting profile.
  • Lengths: Choose B (tip length) from L, S, X and set the L (40 ~ 70 mm) and LC (27 ~ 79.9 / 99.9) (as your assembly requires).
  • Key groove position: The key groove position T is specified across ranges (e.g., 5.1 ~ 80, 5.1 ~ 100), so align T to your keyed mounting feature.

When ordering variant configurations, use the provided alteration parameters (e.g., PC 0.5 ~ 5, WC 0.8 ~ 2) to maintain stack-up consistency across stations.

Frequently Asked Questions

Which steel option is best for high-wear punching: powdered HSS, SKH51, or SKD11 equivalent?+
Powdered high-speed steel and SKH51 are typically selected when wear resistance at the cutting edge and surface durability are priorities, with SKH51 generally corresponding to the AISI M2 performance class. SKD11 equivalent is commonly chosen when a different toughness-to-wear balance is required. Use coatings (HW or WPC) when abrasion resistance and reduced interface wear are critical.
What shank diameter tolerance applies to this keyed punch, and how should it be fitted in the punch holder?+
The shank diameter D is offered from 3 ~ 16 mm with tolerance specified as +0.005/0 and m5. Design the mating bore in your holder or guide bushing to achieve a stable locating fit that prevents rotational misalignment without excessive clearance.
How do I select the key groove position (T) so the punch seats correctly?+
Choose the variant where T (key groove position) matches your holder’s keyed feature. The specification lists ranges such as 5.1 ~ 80, 5.1 ~ 100, and other boundaries by length option, so verify T against your assembly’s critical alignment dimension before finalizing station layout.
What coating options are available and what are they intended to improve in punching tools?+
This series supports HW coating and WPC surface treatments. Both are intended to improve wear resistance at the punch/workpiece interface and help maintain surface durability under repetitive press cycles. Select coating based on your material hardness and expected abrasion conditions.
How should I match tip geometry (shape, P/W, and corner radius R) to the die opening design?+
Use the provided tip parameters to match cutting geometry: P (1 ~ 10 mm), W (1 ~ 5 mm), and corner radius R (0.15 mm). Also select the appropriate tip shape (A, D, E, G, or R) to ensure the punch profile corresponds to your die opening and required tolerances.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.