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Oil-Free Leader Bushings

Self-lubricating bushings with embedded solid lubricant — pair with oil-free leader pins for completely maintenance-free, contamination-free mold guidance.

Oil-Free Leader Bushings Products

Oil-Free Bushing — PTFE Embedded

Bronze + PTFE/Graphite | Maintenance-free | H7 bore

Oil-Free Bushing — Graphite Embedded

Bronze + PTFE/Graphite | Maintenance-free | H7 bore

Oil-Free Bushing — Flanged

Bronze + PTFE/Graphite | Maintenance-free | H7 bore

Oil-Free Bushing — Press-Fit

Bronze + PTFE/Graphite | Maintenance-free | H7 bore

Self-Lubricating Material Properties

Oil-free leader bushings use the same composite technology as oil-free leader pins: a bronze matrix with embedded pockets of solid lubricant. When paired with a matching oil-free leader pin, both surfaces transfer lubricant to each other, creating a low-friction interface without any external lubrication.

Key properties of the self-lubricating composite:

  • Operating temperature: -40°C to +300°C (graphite version) or -40°C to +200°C (PTFE version)
  • PV limit: 3.0 N/mm² × m/s (PTFE) to 5.0 N/mm² × m/s (graphite) — within mold leader pin operating range
  • Friction coefficient: 0.05-0.15 (vs 0.15-0.30 for dry metal-on-metal)

About Oil-Free Leader Bushings

Oil-free leader bushings contain embedded solid lubricant (PTFE or graphite) distributed throughout the bronze matrix. When paired with matching oil-free leader pins, they create a completely maintenance-free guidance system with zero contamination risk. Required for FDA-regulated food packaging molds, ISO Class 7+ cleanroom production, and medical device manufacturing.

Application Scenarios

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FDA Food-Contact Molds

Food packaging molds must comply with FDA 21 CFR 177 — any lubricant migration to product surfaces violates regulations.

Why it fits: Oil-free bushings eliminate all lubricant from the mold guidance system, making FDA compliance automatic.

Recommended:Oil-Free Bushing — PTFE Embedded, Flanged
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ISO 13485 Medical Device Molds

Medical device molds require validated cleaning processes if lubricants are present — adding cost and compliance burden.

Why it fits: No lubricant = no cleaning validation needed. Oil-free bushings simplify ISO 13485 compliance.

Recommended:Oil-Free Bushing — Graphite Embedded

Frequently Asked Questions

What self-lubricating materials are used in oil-free leader bushings?+
PTFE (Teflon) embedded in bronze for general cleanroom use (-40 to +200°C). Graphite embedded for high-temperature molds (-40 to +300°C).
Are oil-free bushings suitable for high-temperature molds?+
PTFE version: up to 200°C. Graphite version: up to 300°C. For molds above 300°C, use MoS₂ (molybdenum disulfide) composite.
What is the expected service life of oil-free leader bushings?+
500K–1M cycles under standard injection mold conditions. Life is proportional to the PV (pressure × velocity) factor — lower PV extends life.

Engineering Resources

Need Custom Oil-Free Leader Bushings?

Precision oil-free leader bushings manufactured to JIS and DIN standards. Custom dimensions available. MOQ 1 piece.

✓ MOQ 1 piece✓ JIS & DIN✓ Custom dimensions✓ 48-hour quotation