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When to Use Two-Step vs Two Separate One-Step Ejector Pins

Key Takeaway: Use a single two-step pin when the part has three concentric diameters that must eject as one unit. Use two separate one-step pins when the three diameters are non-concentric or can be ejected independently.

Decision Matrix

CriterionTwo-Step PinTwo One-Step Pins
Part geometryThree concentric diametersNon-concentric or independent features
Bore channels required1 (through two plates)2 (separate channels)
Plate machining costLower (one bore)Higher (two bores + alignment)
Replacement costHigher (specialty pin, 1 series)Lower (standard pins, 17 series)
Max length250mm400mm per pin
Alignment riskNone (single pin)Moderate (two pins must align)

Frequently Asked Questions

Can a two-step pin be replaced by a one-step pin in an emergency?+
No — the bore profile is three-diameter, so a one-step pin won't fit without re-machining the bore. Keep a spare two-step pin on hand for each mold that uses them.
What is the cost difference?+
Two-step pins are approximately 2–3× the cost of a single one-step pin. However, the savings on plate machining (one bore instead of two) often offset the pin cost premium.

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