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Extended Range Punches Metric X-Tip

Extended Range Punches Metric X-Tip

Extended range punches metric x-tip are designed for long reach punching operations where stable guidance and consistent feed alignment matter. Built to DAYTON Lamina part numbering format, they simplify ordering and BOM control.

  • Extended reach punch geometry for controlled forming and repeatable punch positioning
  • XCN coating system helps reduce friction and supports stable wear resistance in production
  • Metric punch tip style (X-tip) matched to close clearance die setups for reliable output
  • Suitable for progressive dies and sheet-metal punching across standard tooling configurations

Specifications

50 configurations available

Tip shapeD (Shank dia.) (mm)L1 (Point Length) (mm)L (Length) (mm)P Dimension (mm)W Dimension (mm)R Dimension (mm)
H4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
H4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
H5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
H5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
H6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
J4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
J4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
J5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
J5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
J6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
K4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.950.2 ~ 19.975
K4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.950.2 ~ 22.475
K5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.950.2 ~ 24.975
K5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.950.2 ~ 27.975
K6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.950.2 ~ 31.475
N4025 ~ 3063 ~ 100-8 ~ 39.95-
N4525 ~ 3063 ~ 100-9 ~ 44.95-
N5025 ~ 3063 ~ 100-10 ~ 49.95-
N5625 ~ 3063 ~ 100-11 ~ 55.95-
N6325 ~ 3063 ~ 100-12 ~ 62.95-
O4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
O4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
O5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
O5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
O6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
R4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
R4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
R5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
R5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
R6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
V4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
V4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
V5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
V5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
V6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
X4025 ~ 3063 ~ 10020 ~ 39.95--
X4525 ~ 3063 ~ 10025 ~ 44.95--
X5025 ~ 3063 ~ 10030 ~ 49.95--
X5625 ~ 3063 ~ 10035 ~ 55.95--
X6325 ~ 3063 ~ 10040 ~ 62.95--
Y4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.950.2 ~ 19.975
Y4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.950.2 ~ 22.475
Y5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.950.2 ~ 24.975
Y5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.950.2 ~ 27.975
Y6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.950.2 ~ 31.475
Z4025 ~ 3063 ~ 100-8 ~ 39.950.2 ~ 19.975
Z4525 ~ 3063 ~ 100-9 ~ 44.950.2 ~ 22.475
Z5025 ~ 3063 ~ 100-10 ~ 49.950.2 ~ 24.975
Z5625 ~ 3063 ~ 100-11 ~ 55.950.2 ~ 27.975
Z6325 ~ 3063 ~ 100-12 ~ 62.950.2 ~ 31.475

Product Guide

🏭Application Scenarios+

This extended-range punch is used in sheet-metal injection and stamping tooling where the punch must reach deeper features while maintaining guidance and feed alignment. The long working reach (fixed L1 25–30 mm, total L 63–100 mm) helps produce consistent punch positioning in progressive dies.

  • Automotive bracket and connector stamping: The metric X-tip is suited for close-clearance die setups that demand stable forming at each station.
  • Appliance and enclosure housings: It supports repeatable punching of medium-to-thick sheet sections by improving control of alignment during the strike.
  • High-throughput production lines: The XCN coating is specified to reduce friction at the punch/die interface and support longer wear life in continuous runs.

With shank diameter options from D 40–63 mm and defined geometry ranges for P, W, and R, this variant can be matched to die block layouts to maintain predictable clearances.

🔧Material & Process Details+

The provided product data specifies an XCN coating for the tool surface, intended to lower friction and improve wear resistance during production punching. However, no base steel grade, heat treatment condition, or hardness value is listed in the input specifications, so these cannot be stated reliably here.

In general, extended punches balance wear resistance (benefiting from proper coating and suitable tool steel selection) against toughness needed to resist chipping under impact loading. Engineers should therefore confirm the underlying steel grade and any heat treatment state (e.g., pre-hardened, quenched & tempered, nitrided) from the manufacturer data sheet for this specific part number.

  • XCN coating: focus on reduced sliding friction and improved surface durability in die contact.
  • Material comparison: base steel selection varies by application severity; without grade data, only coating-related benefits can be verified from the provided specs.
📐Sizing & Selection Guide+

Select this punch by matching both the reach and the cross-sectional guidance to the die cavity/core requirements in your tooling layout. Start with the overall length: choose L within 63–100 mm to achieve the required penetration depth, and verify the point/working length L1 25–30 mm.

  • Shank diameter (D): pick from 40, 45, 50, 56, 63 mm to fit the guide and support columns while controlling deflection at strike.
  • Tip/profile dimensions (P and W): select values that correspond to your die clearance geometry. Use the available ranges: P 20–39.95, 25–44.95, 30–49.95, 35–55.95, or 40–62.95 mm and W 8–39.95, 9–44.95, 10–49.95, 11–55.95, or 12–62.95 mm.
  • Radius (R): choose within 0.2–31.475 mm (multiple max ranges are available depending on the configuration).

Because no tolerance data is provided for P/W/R, confirm the dimensional allowance with your die designer, and ensure your close-clearance setup aligns to the selected X-tip profile.

Frequently Asked Questions

Which dimensions should I verify first for long-reach stability when selecting this extended punch?+

Verify the overall length L (63–100 mm) and the point length L1 (25–30 mm) to ensure the required reach and penetration depth. Then confirm the shank diameter D (40–63 mm) to match your guide/support fit and reduce deflection under impact.

How do I choose the correct X-tip geometry (P, W, and R) for my close-clearance die setup?+

Select P, W, and R from the available ranges that correspond to your die clearance and punch profile. The input provides multiple configurable ranges (e.g., P 20–39.95 up to 40–62.95 mm, and R 0.2–31.475 mm), so match the configuration to the cavity geometry you designed.

What does the XCN coating contribute for production punching?+

The listing specifies an XCN coating system, intended to reduce friction at the punch/die interface and support stable wear resistance during production. This is particularly relevant for higher-output runs where sliding contact and thermal/stress cycling increase wear.

Is this punch intended for progressive dies and sheet-metal punching, and what should I align to?+

Yes—it's described as suitable for progressive dies and sheet-metal punching. To ensure consistent results, align the punch reach (L1 25–30 mm, L 63–100 mm) and the shank guidance (D 40–63 mm) to your die station layout and feed alignment requirements.

Does the product data include steel grade, hardness (HRC), or heat-treatment state?+

No base material grade, hardness (HRC), or heat-treatment condition is provided in the supplied specifications. Only the XCN coating is explicitly stated, so you should request the material and heat-treatment details for the exact part number if your design requires hardness or tempering constraints.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.