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Dicoat Treatment Shoulder Punches

Dicoat Treatment Shoulder Punches

Shoulder punches with Dicoat treatment provide heavy-load punching capability for robust forming and die operations. The single-stepped shank supports stable seating while multiple tip geometries match different punch cavity requirements.

  • Single-stepped shank style for consistent alignment in press tooling
  • Durable materials available in SKD11 equivalent (D2) or SKH40 equivalent powdered high-speed steel
  • Pin-tip options including round, rectangle, radius rectangle, oblong, and double-flatted round
  • Built for industrial punch-and-die sets requiring wear resistance and repeatable performance

Specifications

4400 configurations available

Tip shapeMaterialShank diameter D toleranceB (Tip length)D (Shank diameter) (mm)P (Tip dimension) (mm)L (L dimension) (mm)LC (Full length alteration) (mm)LCT (Head thickness tolerance change + Total length alteration) (mm)LMT (Head thickness tolerance change + Total length alteration) (mm)PC (Tip dimension alteration) (mm)R (Tip corner R) (mm)W (Tip dimension) (mm)WC (Tip dimension alteration) (mm)type
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L31 ~ 2.9950 ~ 80--------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L31 ~ 2.99-27 ~ 79.9-------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L31 ~ 2.99--27 ~ 79.9------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L31 ~ 2.99---27 ~ 79.9-----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L41 ~ 3.9950 ~ 80--------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L41 ~ 3.99-27 ~ 79.9-------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L41 ~ 3.99--27 ~ 79.9------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L41 ~ 3.99---27 ~ 79.9-----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L52 ~ 4.9950 ~ 80--------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L5-50 ~ 80---1 ~ 1.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L52 ~ 4.99-27 ~ 79.9-------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L5--27 ~ 79.9--1 ~ 1.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L52 ~ 4.99--27 ~ 79.9------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L5---27 ~ 79.9-1 ~ 1.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L52 ~ 4.99---27 ~ 79.9-----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L5----27 ~ 79.91 ~ 1.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L62 ~ 5.9950 ~ 80--------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L6-50 ~ 80---1 ~ 1.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L62 ~ 5.99-27 ~ 79.9-------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L6--27 ~ 79.9--1 ~ 1.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L62 ~ 5.99--27 ~ 79.9------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L6---27 ~ 79.9-1 ~ 1.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L62 ~ 5.99---27 ~ 79.9-----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L6----27 ~ 79.91 ~ 1.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L83 ~ 7.9950 ~ 100--------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L8-50 ~ 100---1.5 ~ 2.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L83 ~ 7.99-27 ~ 99.9-------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L8--27 ~ 99.9--1.5 ~ 2.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L83 ~ 7.99--27 ~ 99.9------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L8---27 ~ 99.9-1.5 ~ 2.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L83 ~ 7.99---27 ~ 99.9-----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L8----27 ~ 99.91.5 ~ 2.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L103 ~ 9.9950 ~ 100--------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L10-50 ~ 100---1.5 ~ 2.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L103 ~ 9.99-27 ~ 99.9-------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L10--27 ~ 99.9--1.5 ~ 2.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L103 ~ 9.99--27 ~ 99.9------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L10---27 ~ 99.9-1.5 ~ 2.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L103 ~ 9.99---27 ~ 99.9-----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L10----27 ~ 99.91.5 ~ 2.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L136 ~ 12.9950 ~ 100--------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L13-50 ~ 100---3 ~ 5.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L136 ~ 12.99-27 ~ 99.9-------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L13--27 ~ 99.9--3 ~ 5.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L136 ~ 12.99--27 ~ 99.9------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L13---27 ~ 99.9-3 ~ 5.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L136 ~ 12.99---27 ~ 99.9-----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0L13----27 ~ 99.93 ~ 5.99----
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0S31 ~ 2.9940 ~ 80--------
RoundSKH40 Equivalent (Powdered High-Speed Steel)+0.005/0S31 ~ 2.99-27 ~ 79.9-------

Product Guide

🏭Application Scenarios+

Dicoat-treated shoulder punches are used in punch-and-die sets where heavy-load forming demands long service life and stable punch guidance. The single-stepped shank design helps maintain consistent seating and alignment in the press, reducing wobble during repeated strikes.

  • Automotive bracket and connector forming: Ideal for shearing and piercing operations that require dependable wear resistance at the punch tip while preserving overall punch geometry across production runs.
  • Industrial metal stamping: Suitable for thick-sheet blanking and secondary forming steps where the shoulder area and shank interface experience high mechanical stress.
  • Appliance and enclosures: Works well for punching housings and structural parts using interchangeable tip shapes (round/rectangle/oblong/radius rectangle) to match cavity geometry and hole profiles.

Choose this variant when you need Dicoat-enhanced wear performance plus a shank system designed for repeatable positioning in tool stations.

🔧Material & Process Details+

These shoulder punches are offered in two steel/material families with different wear–toughness characteristics. SKD11 equivalent (D2) is a high-carbon, high-chromium tool steel (often associated with AISI D2) that delivers strong wear resistance for many punching applications. SKH40 equivalent powdered high-speed steel provides high hot hardness and excellent abrasion behavior, which is beneficial when operating under sustained load and edge wear demands.

  • Hardness (HRC): Not specified in the provided data; final hardness will depend on the supplied condition and the manufacturer’s heat treatment for each option.
    • Heat treatment state: Dicoat-treated surface is specified; base steel heat treatment condition is not provided in the data.

In practice, SKD11/D2 is commonly selected when you prioritize dimensional stability and cost-effective wear performance, while SKH40 powdered HSS is preferred where higher resistance to abrasive wear and toughness under demanding cutting conditions are required.

📐Sizing & Selection Guide+

Select the punch based on the tip (working) dimensions first, then verify shank fit to the tool holder and punch plate.

  • Shank diameter D: Available from 3 ~ 25 mm with shank diameter tolerance of +0.005/0 (m5). Match this to the guide/bushing or mating hole in the press tooling so the clearance remains within your intended fit class.
  • Tip dimensions P: 1 ~ 18 mm. Use the appropriate tip shape (Round, Rectangle, Oblong, Double Flatted Round, Radius Rectangle) to match the hole profile and corner radius requirements of the cavity.
  • Tip length / head geometry: Tip length options are indicated as B (L, S, X), and the L (L dimension) = 40 ~ 70 mm should be chosen to suit the required protrusion and stack height.
  • Total length alteration LC: Ranges vary by configuration (e.g., 27 ~ 79.9, 27 ~ 99.9, 32 ~ 79.9, 32 ~ 99.9, 35 ~ 99.9).

For a controlled assembly, confirm the allowable length variation via LCT and LMT ranges supplied for your chosen configuration so head thickness and total length remain within your tool’s tolerance chain.

Frequently Asked Questions

Which tip shapes are available for Dicoat shoulder punches, and how do they map to different hole profiles?+
The available tip shapes are Round, Rectangle, Oblong, Double Flatted Round, and Radius Rectangle. Choose the geometry that matches your punch-and-die hole profile requirements; radius rectangle options support controlled corner formation via the specified tip corner R range (0.15 mm as given). Tip dimension parameters P (1 ~ 18 mm), along with W (1 ~ 6 mm) and associated alteration values, help you tune the working end to the cavity geometry.
What shank diameter sizes and tolerances are provided, and why does this matter for press guide fit?+
The shank diameter D is offered from 3 ~ 25 mm with a diameter tolerance noted as +0.005/0, m5. This tolerance impacts how the punch seats in the guide system; incorrect fit can increase misalignment and accelerate wear at the tip. Always match the punch shank to your tool plate/punch guide hole dimensions and your intended clearance for repeatable alignment.
How should I choose the correct punch length (L and LC) for my tool stack-up?+
Start with L (40 ~ 70 mm) to achieve the required protrusion for your cavity depth and clearance. Then select the appropriate LC (Full length alteration) range based on your configuration; multiple ranges are listed (e.g., 27 ~ 79.9, 27 ~ 99.9, 32 ~ 79.9, 32 ~ 99.9, 35 ~ 99.9). Verify head thickness/total length variation limits using LCT and LMT so the assembled punch meets your tolerance chain.
What material should I select: SKD11 equivalent (D2) or SKH40 equivalent powdered high-speed steel, for heavy-load punching?+
You can choose either SKD11 equivalent (D2) or SKH40 equivalent powdered high-speed steel. The data specifies both options and indicates the punches are Dicoat-treated for wear-oriented applications. In selection, consider that D2/SKD11 is typically chosen for solid wear resistance and dimensional stability, while powdered HSS SKH40 is used when higher abrasive wear resistance and toughness under demanding conditions are prioritized.
Are the provided dimension alterations (PC, WC, LCT, LMT) meant for fine-tuning within a tolerance range?+
Yes. The specification includes alteration/adjustment parameters such as PC (1 ~ 9 mm) and WC (1 ~ 3 mm) to refine tip dimensions, and length/thickness variation limits via LCT and LMT across multiple range sets. Use these values to align the punch with your cavity/core requirements while staying within your tool’s allowable tolerance chain for positioning and cutting edge location.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.