27 Years of Precision ManufacturingAccuracy to ±0.005 mmExports to 42+ Countries
Typically replies within 24 hours
Extended Range Punches Metric XCDP Coating

Extended Range Punches Metric XCDP Coating

Extended Range Punches Metric (XCDP Coating) are designed for long-reach punching and locating in precision die sets. DAYTON’s coating system supports consistent tool performance under repeated cycling.

  • Extended punch profile for reliable positioning and controlled material piercing
  • XCDP coating enhances wear resistance for longer service intervals
  • Built for tight assembly compatibility across a broad metric range
  • Typical use in progressive dies, blanking operations, and die maintenance programs

Specifications

50 configurations available

Tip shapeD (Shank dia.) (mm)L1 (Point Length) (mm)L (Length) (mm)P Dimension (mm)W Dimension (mm)R Dimension (mm)
H4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
H4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
H5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
H5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
H6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
J4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
J4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
J5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
J5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
J6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
K4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.950.2 ~ 19.975
K4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.950.2 ~ 22.475
K5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.950.2 ~ 24.975
K5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.950.2 ~ 27.975
K6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.950.2 ~ 31.475
N4025 ~ 3063 ~ 100-8 ~ 39.95-
N4525 ~ 3063 ~ 100-9 ~ 44.95-
N5025 ~ 3063 ~ 100-10 ~ 49.95-
N5625 ~ 3063 ~ 100-11 ~ 55.95-
N6325 ~ 3063 ~ 100-12 ~ 62.95-
O4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
O4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
O5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
O5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
O6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
R4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
R4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
R5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
R5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
R6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
V4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
V4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
V5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
V5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
V6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
X4025 ~ 3063 ~ 10020 ~ 39.95--
X4525 ~ 3063 ~ 10025 ~ 44.95--
X5025 ~ 3063 ~ 10030 ~ 49.95--
X5625 ~ 3063 ~ 10035 ~ 55.95--
X6325 ~ 3063 ~ 10040 ~ 62.95--
Y4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.950.2 ~ 19.975
Y4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.950.2 ~ 22.475
Y5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.950.2 ~ 24.975
Y5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.950.2 ~ 27.975
Y6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.950.2 ~ 31.475
Z4025 ~ 3063 ~ 100-8 ~ 39.950.2 ~ 19.975
Z4525 ~ 3063 ~ 100-9 ~ 44.950.2 ~ 22.475
Z5025 ~ 3063 ~ 100-10 ~ 49.950.2 ~ 24.975
Z5625 ~ 3063 ~ 100-11 ~ 55.950.2 ~ 27.975
Z6325 ~ 3063 ~ 100-12 ~ 62.950.2 ~ 31.475

Product Guide

🏭Application Scenarios+

These extended reach punches are used in injection-press and die-based tooling where stable piercing and accurate locating are required deep within the die set. The long working length supports uniform material penetration while maintaining alignment during high-cycle operations, which helps reduce mis-punching and localized wear.

  • Progressive die stations for automotive-grade connectors: the extended punch profile supports controlled piercing of thin to medium-gauge sheet while the XCDP-coated surface helps retain edge sharpness under repeated cycling.
  • Medical device housing blanking: when part geometry demands consistent positioning at depth, these metric punches help maintain repeatable locating through long-point length (L1) and controlled overall length (L).
  • Precision die maintenance and die rework programs: the extended range dimensions (D 40–63 mm; L 63–100 mm) make the component suited for standardized metric compatibility when upgrading wear parts.
🔧Material & Process Details+

Material and heat-treatment specifics are not provided in the available metadata for this series. However, the defining performance attribute of this variant is the XCDP surface coating, selected to improve wear resistance during repeated punch and eject usage in precision dies.

  • XCDP coating: engineered to reduce abrasive and sliding wear at the punch tip and working surfaces, supporting longer service intervals.
  • Hardness & toughness trade-off: in coated punch systems, elevated surface hardness typically improves wear life, while the underlying steel must provide sufficient toughness to prevent chipping under shock loading.
  • Heat treatment state: not specified here (e.g., nitrided or quenched & tempered states are not confirmed by the provided data).

If you share the steel grade or desired hardness target, we can align the coating choice with the correct pre-heat-treatment state for your wear and toughness requirements.

📐Sizing & Selection Guide+

Selection is driven by matching the punch shank diameter (D), overall length (L), and point length (L1) to the die geometry and required penetration depth. For this extended range series, use D = 40, 45, 50, 56, or 63 mm, L1 = 25–30 mm, and L = 63–100 mm based on stack height and shut height constraints.

  • Match working depth: set L1 to achieve the required piercing engagement without bottoming in the die block.
  • Maintain alignment at depth: choose overall L to clear ejector and guide components while keeping the punch centered through the die.
  • Use the provided variable geometry: select the correct P (20–39.95 / 25–44.95 / 30–49.95 / 35–55.95 / 40–62.95 mm), W (8–39.95 / 9–44.95 / 10–49.95 / 11–55.95 / 12–62.95 mm), and R (0.2–31.475 mm) to fit the specific tip profile and locating requirements for your cavity/core features.

Tolerances are not provided in the metadata; confirm fit requirements against your die block pocket and guide tolerances, especially for long-reach punches where straightness and clearance directly affect wear and locating repeatability.

Frequently Asked Questions

Which tip shapes (H, J, K, N, O, R, V, X, Y, Z) are available for this extended range punch series?+

This series lists multiple tip shapes: H, J, K, N, O, R, V, X, Y, Z. The correct tip shape should be selected based on the required piercing profile and how the punch seats against your die opening and locating feature.

How do I select the correct shank diameter (D) and overall length (L) for deep die sets?+

Use D from the available metric range: 40, 45, 50, 56, or 63 mm. Then choose L = 63–100 mm to ensure the punch reaches the die working zone while maintaining clearance from ejector/guide components during cycling.

Long-reach selection should also consider how the punch will remain aligned under repeated load.

What is the available point length (L1) range and how should it relate to piercing depth?+

The fixed L1 (point length) range is 25–30 mm. Set L1 to provide the required piercing engagement in your blanking process without excessive bottoming or interference in the die.

How do the variable geometry dimensions P, W, and R affect fit to the die opening?+

This series provides variable ranges for P, W, and R, including P = 20–39.95 / 25–44.95 / 30–49.95 / 35–55.95 / 40–62.95 mm, W = 8–39.95 / 9–44.95 / 10–49.95 / 11–55.95 / 12–62.95 mm, and R = 0.2–31.475 mm.

Select these to match the intended tip geometry and locating behavior for your cavity/core and die opening.

What does the XCDP coating provide compared with an uncoated punch surface for punch/eject applications?+

The provided description specifies XCDP coating to enhance wear resistance and support consistent tool performance under repeated cycling. In punch and eject usage, improved wear at the working surfaces helps extend service intervals.

Exact hardness values and heat-treatment state are not provided in the available metadata, so coating benefits should be validated against your wear test or material stack-up.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.