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Extended Range Jector Punches Metric XNAP Coating

Extended Range Jector Punches Metric XNAP Coating

Extended Range Jector Punches (Metric) with XNAP coating are engineered for stable ejection and long service life in precision press tooling. The extended punch length helps maintain performance in deeper die cavities.

  • Extended-range geometry supports consistent ejection in deeper tooling.
  • XNAP coating enhances surface durability for abrasive, high-cycle work.
  • Available tip shapes (X, R, K, O, H, J, N, V, Y, Z) for matching die contact needs.
  • Standardized part numbering supports faster engineering selection.

Specifications

50 configurations available

Tip shapeD (Shank dia.) (mm)L1 (Point Length) (mm)L (Length) (mm)P Dimension (mm)W Dimension (mm)R Dimension (mm)
H4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
H4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
H5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
H5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
H6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
J4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
J4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
J5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
J5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
J6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
K4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.950.2 ~ 19.975
K4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.950.2 ~ 22.475
K5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.950.2 ~ 24.975
K5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.950.2 ~ 27.975
K6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.950.2 ~ 31.475
N4025 ~ 3063 ~ 100-8 ~ 39.95-
N4525 ~ 3063 ~ 100-9 ~ 44.95-
N5025 ~ 3063 ~ 100-10 ~ 49.95-
N5625 ~ 3063 ~ 100-11 ~ 55.95-
N6325 ~ 3063 ~ 100-12 ~ 62.95-
O4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
O4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
O5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
O5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
O6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
R4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
R4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
R5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
R5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
R6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
V4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.95-
V4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.95-
V5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.95-
V5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.95-
V6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.95-
X4025 ~ 3063 ~ 10020 ~ 39.95--
X4525 ~ 3063 ~ 10025 ~ 44.95--
X5025 ~ 3063 ~ 10030 ~ 49.95--
X5625 ~ 3063 ~ 10035 ~ 55.95--
X6325 ~ 3063 ~ 10040 ~ 62.95--
Y4025 ~ 3063 ~ 10020 ~ 39.958 ~ 39.950.2 ~ 19.975
Y4525 ~ 3063 ~ 10025 ~ 44.959 ~ 44.950.2 ~ 22.475
Y5025 ~ 3063 ~ 10030 ~ 49.9510 ~ 49.950.2 ~ 24.975
Y5625 ~ 3063 ~ 10035 ~ 55.9511 ~ 55.950.2 ~ 27.975
Y6325 ~ 3063 ~ 10040 ~ 62.9512 ~ 62.950.2 ~ 31.475
Z4025 ~ 3063 ~ 100-8 ~ 39.950.2 ~ 19.975
Z4525 ~ 3063 ~ 100-9 ~ 44.950.2 ~ 22.475
Z5025 ~ 3063 ~ 100-10 ~ 49.950.2 ~ 24.975
Z5625 ~ 3063 ~ 100-11 ~ 55.950.2 ~ 27.975
Z6325 ~ 3063 ~ 100-12 ~ 62.950.2 ~ 31.475

Product Guide

🏭Application Scenarios+

This extended-range jector punch is used in precision press and die tooling where reliable ejection is needed after deep or tightly packed forming operations. The longer punch length (L = 63–100 mm) helps keep full contact and stable ejection performance in deeper die cavities, reducing the risk of incomplete part release.

  • Automotive and industrial connector press tooling: Use the metric geometry to support consistent ejection through deeper forming sections. The XNAP coating improves surface durability under high-cycle, abrasive contact.
  • Electronics and stamped component dies: Select the appropriate tip shape (H, J, K, N, O, R, V, X, Y, Z) to match die contact requirements and maintain dimensional stability at the punch point.
  • General high-cycle production dies: The fixed point length L1 = 25–30 mm supports predictable contact length for repeatable release behavior.
🔧Material & Process Details+

The provided product specifications focus on geometry and coating, but do not state the underlying steel grade. Therefore, material-grade equivalence (e.g., SKD61/H13 or M2 equivalents) and explicit heat-treatment data cannot be asserted from the given dataset.

What can be confirmed is the surface protection: XNAP coating is specified for improved wear resistance. In die and punch service, this typically supports higher sliding/abrasive durability during repeated ejection cycles.

  • Wear resistance vs. toughness: Coatings generally improve surface hardness and reduce abrasive wear while the punch core toughness remains governed by the base steel and its heat treatment (not provided here).
  • Heat treatment state: Not listed in the supplied specifications; confirm the core hardness and temper condition with the manufacturer data sheet before final process sign-off.
📐Sizing & Selection Guide+

Select dimensions by matching the punch’s working geometry to the die cavity/core contact requirements while maintaining alignment during press ejection.

  • Overall length (L): Choose L = 63–100 mm to reach through deeper die sections while still maintaining stable engagement. For controlled contact length, use L1 (point length) = 25–30 mm as the effective point region.
  • Shank diameter (D): Pick D = 40, 45, 50, 56, or 63 mm based on the punch guide/bushing and clearance in the tooling stack-up.
  • Contact geometry via P/W/R: Use the available ranges of P = 20–39.95, 25–44.95, 30–49.95, 35–55.95, 40–62.95 mm, W = 8–39.95, 9–44.95, 10–49.95, 11–55.95, 12–62.95 mm, and R = 0.2–19.975 up to 0.2–31.475 mm to match die pocket radius/relief needs for your chosen tip shape.

Confirm fit using your existing guide tolerance and press tolerancing strategy. The dataset provides dimension ranges but does not include explicit tolerance values, so final allowance checks should follow your internal drawings and supplier tolerance sheets.

Frequently Asked Questions

How do I choose the correct extended punch length (L = 63–100 mm) for deep die ejection?+
Select L based on the required reach through the die structure to achieve reliable part release. For deeper cavities, the extended-range design helps maintain effective contact during ejection. Use the fixed point length L1 = 25–30 mm to ensure the working contact region remains within the die contact zone.
Which tip shape options (H, J, K, N, O, R, V, X, Y, Z) should be used to match die contact geometry?+
Choose the tip shape that matches your die’s mating contact profile to control where and how the part is released. The product provides multiple tip shapes (H, J, K, N, O, R, V, X, Y, Z), allowing you to align punch-point behavior with your die relief and contact needs. Validate the selection against the required P/W/R contact ranges for your tooling design.
How do the shank diameter options (D = 40/45/50/56/63 mm) affect punch guidance and tooling compatibility?+
The shank diameter determines what guide hardware and bushing clearances the punch can be assembled with. Use one of the available D values (40, 45, 50, 56, 63 mm) that fits your existing guide system and stack-up. Because tolerance values are not provided in the dataset, final fit verification should follow your tolerance standard and supplier tolerance documentation.
What do the variable geometry parameters P, W, and R mean for die matching?+
P, W, and R define key aspects of the punch geometry and contact interface for each configuration. You can select from P = 20–39.95 up to 40–62.95 mm, W = 8–39.95 up to 12–62.95 mm, and R = 0.2–19.975 up to 0.2–31.475 mm. Match these to your die pocket geometry to achieve the intended contact area and release behavior.
What benefit does the XNAP coating provide, and is base material heat treatment specified?+
The specification confirms XNAP coating for improved wear resistance, which supports longer service life under high-cycle and abrasive conditions. However, the provided data does not include the underlying steel grade or explicit heat-treatment state (e.g., quenched & tempered or nitrided). For hardness (HRC) and core toughness verification, request the detailed material and heat-treatment datasheet.

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