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Mold Fasteners

Precision fasteners engineered for injection mold assembly, sealing, and alignment. Hex socket head cap screws, cooling channel screw plugs, heat insulation washers, and dowel pins in JIS and DIN standards.

Fastener Types

Mold Fastener Type Comparison

Each fastener type serves a distinct function in mold assembly. Understanding these roles prevents misapplication:

Fastener TypePrimary FunctionMaterialCritical Spec
Screw PlugsSeal cooling channels and fluid passagesS45C carbon steelThread pitch must match drilled/tapped cooling channel port
Spacers & WashersLoad distribution, thermal insulation, height adjustmentS45C / SUS416 stainlessSUS416 for heat insulation (low thermal conductivity)
Hex Socket BoltsClamp mold plates together under injection pressureSCM435 alloy steel (10.9 grade)Torque specification per bolt size (see torque guide)
Dowel PinsAlign mold plates to prevent lateral shift52100 bearing steel (SUJ2)h7 tolerance ensures repeatable plate alignment
Assembly sequence: (1) Insert dowel pins for alignment → (2) Install hex bolts for clamping → (3) Apply screw plugs to seal cooling channels → (4) Place washers under bolt heads where heat insulation or load distribution is needed.

Fastener Compatibility in the Mold Base

Mold fasteners work as a system. Mismatched components can cause leaks, plate misalignment, or bolt failure under injection pressure:

  • Bolts + Washers: Use SUS416 heat insulation washers between bolt heads and heated plates (mold base >80°C). This prevents heat transfer from the mold to the bolt, which can reduce clamping force through thermal expansion.
  • Screw Plugs + Cooling Channels: Thread pitch must match exactly. Using a fine-thread plug in a coarse-thread port will leak coolant under pressure. Always verify thread specification before installation.
  • Dowel Pins + Bolt Holes: Dowel pins must be installed before bolts. The dowel pin alignment determines the final plate position — bolts only provide clamping force, not alignment.

Engineering Resources

Frequently Asked Questions

What bolt grade should I use for injection mold assembly?+
Use grade 10.9 (SCM435 alloy steel) hex socket head cap screws as the standard. Grade 12.9 is available for high-clamp-force applications but is more brittle and sensitive to hydrogen embrittlement. Grade 8.8 is insufficient for mold plates subjected to injection pressures above 50 MPa.
How do I prevent cooling channel leaks at screw plug locations?+
Three measures: (1) verify thread pitch match between plug and channel; (2) apply thread sealant (PTFE tape or anaerobic sealant rated for your coolant temperature); (3) torque to specification — over-tightening deforms the seat and creates leak paths.
Why are SUS416 washers used for heat insulation?+
SUS416 is a martensitic stainless steel with thermal conductivity of only 24.9 W/m·K (versus 50+ W/m·K for carbon steel). This reduces heat transfer between the mold plate and the bolt, preventing bolt relaxation due to thermal expansion and reducing energy loss through the fastener connection.

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