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SKD61 Steel Nitrided Straight Ejector Sleeves

SKD61 Steel Nitrided Straight Ejector Sleeves

SKD61 steel nitrided straight ejector sleeves (Type ESN) are engineered for smooth ejector guidance and reliable wear resistance in die casting and molding tooling. The head T=4 mm supports controlled seating during assembly.

  • Straight sleeve design with single-piece ESN type composition for stable alignment
  • Nitrided SKD61 surface treatment enhances scuff resistance and extends service life
  • Inner diameter precision meets H7 tolerance for consistent fit with ejector shafts
  • Suitable for progressive die and injection molding setups requiring accurate ejector support

Specifications

14 configurations available

D/P (Shaft Diameter) (mm)V (Hole Diameter) (mm)L (L dimension) (mm)type
41.5 ~ 2.575 ~ 200-
4.51.5 ~ 2.575 ~ 200-
52 ~ 375 ~ 200-
5.52 ~ 3.575 ~ 200-
62.5 ~ 475 ~ 250-
6.52.5 ~ 475 ~ 250-
72.5 ~ 575 ~ 250-
7.53 ~ 575 ~ 250-
84 ~ 675 ~ 250-
96 ~ 7100 ~ 300-
106 ~ 8100 ~ 300-
128 ~ 9100 ~ 300-
138 ~ 10100 ~ 300-
1610 ~ 12100 ~ 300-

Product Guide

🏭Application Scenarios+

These SKD61 nitrided straight ejector sleeves are used in injection mold and die-casting tooling where the ejector system must maintain alignment under repeated cycling. The Type ESN straight construction helps provide stable guidance for straight-through ejector motion, reducing risk of binding during ejection.

  • Automotive and appliance injection mold tooling: Suitable for ejector trains that need smooth shaft support under moderate-to-high wear conditions. The nitrided SKD61 surface improves scuff resistance at the sleeve/shaft interface while the head T=4 mm design supports consistent seating during assembly.
  • Progressive die and multi-station molds: When frequent actuation and long service intervals are required, the precision inner bore tolerance H7 supports stable fit with matching ejector shafts, helping maintain uniform ejection timing.
  • Die-casting related ejector systems: The wear-focused nitrided surface treatment is well matched to environments with abrasive contact and frequent reciprocation.
🔧Material & Process Details+

The core material is SKD61 steel, a hot-work tool steel commonly referenced as H13 equivalent in international practice. This sleeve is supplied with a nitrided surface treatment, which creates a hard wear-resistant compound/diffusion layer on the bore while keeping the core tough enough to survive impact and cyclic loading.

  • Nitriding benefit: Improved scuff and abrasion resistance at the sleeve-to-ejector shaft interface, supporting longer guidance life.
  • Hardness and trade-off: Nitriding typically targets a high surface hardness for wear resistance while preserving the steel’s toughness in the interior; excessive hardness at the core is generally avoided to reduce chipping risk.
  • Heat treatment state: Delivered in a nitrided configuration suitable for guidance wear applications (no additional hardening specified in the provided data).

Compared with untreated or softer guidance bushes, nitrided SKD61 provides a better balance of wear performance and cyclic stability for ejector guidance.

📐Sizing & Selection Guide+

Select the sleeve based on the ejector shaft diameter and the required mounting/guide geometry. The product provides D/P (shaft diameter) = 4 ~ 16 mm, and the corresponding V (hole diameter) = 1.5 ~ 10 mm range must align with the specific bore/feature you are designing around.

  • Match shaft fit: Use the sleeve inner bore made to H7 tolerance to achieve stable guidance with the mating ejector shaft. Choose the sleeve variant whose D/P (4–16 mm) matches the actual shaft diameter used in your mold.
  • Set guidance length: The L dimension is offered across 75–200 mm, 75–250 mm, and 100–300 mm depending on the specific size variant. Use the longest support length that fits your mold stack and maintains alignment without interfering with other components.
  • Tolerance and fit considerations: Because the bore is H7, verify the shaft diameter tolerance class to ensure the intended clearance/press-fit behavior for your ejection system.

Head thickness is fixed as T=4 mm, supporting controlled seating during assembly.

Frequently Asked Questions

How does the SKD61 nitrided Type ESN straight design improve ejector sleeve guidance?+
The Type ESN straight sleeve construction is designed to maintain stable alignment for straight ejector motion. With nitrided SKD61 on the guidance bore, the sleeve improves scuff and wear resistance at the contact interface, helping reduce sticking over repeated cycles.
What inner bore tolerance is provided, and why is H7 important for ejector shaft fit?+
The sleeve’s inner bore is specified with H7 tolerance. H7 provides a controlled fit that supports consistent guidance with matching ejector shafts, reducing alignment drift and improving repeatability of ejection stroke.
Which sleeve size should I select for a given ejector shaft diameter?+
Choose the variant where D/P (shaft diameter) = 4 ~ 16 mm matches your ejector shaft diameter. Confirm that your mating shaft’s tolerance is compatible with the sleeve’s H7 bore specification to achieve the intended running clearance.
How do I choose the sleeve length L for my mold cavity/core layout?+
Use the available L ranges: 75–200 mm, 75–250 mm, or 100–300 mm, depending on the specific size offering. Select a length that provides adequate guidance support for the ejection travel while staying within mold stack constraints and avoiding interference.
Is head thickness T adjustable on this sleeve, and how does it affect assembly?+
The design specifies a fixed head T=4 mm. This fixed head thickness supports controlled seating during assembly, which helps maintain consistent sleeve position relative to the ejector support structure.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.