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SKD61 Steel Nitrided Straight Ejector Sleeves

SKD61 Steel Nitrided Straight Ejector Sleeves

SKD61 steel nitrided straight ejector sleeves (ESNV-LC) provide a wear-resistant, single-sleeve solution for stable alignment in ejection systems. The H7 inner bore tolerance supports consistent fit and long production runs.

  • Single straight sleeve design for reliable ejector guidance under load
  • Nitrided SKD61 construction improves surface wear resistance in molds
  • Precision H7 inner diameter tolerance supports tight assembly control
  • 4 mm head thickness (T4) for compatibility with standard ejector setups

Specifications

11 configurations available

D/P (Shaft Diameter) (mm)V (Hole Diameter) (mm)L (L dimension) (mm)type
41.5 ~ 2.550 ~ 200-
4.51.5 ~ 2.550 ~ 200-
52 ~ 350 ~ 200-
5.52 ~ 350 ~ 200-
62.5 ~ 450 ~ 250-
6.52.5 ~ 450 ~ 250-
72.5 ~ 550 ~ 250-
7.53 ~ 450 ~ 250-
84 ~ 650 ~ 250-
96 ~ 780 ~ 300-
106 ~ 880 ~ 300-

Product Guide

🏭Application Scenarios+

This nitrided straight ejector sleeve with an H7 inner bore tolerance is used in injection mold ejector systems where guided, repeatable movement is critical. In automotive connector and small housing molds, the sleeve helps stabilize ejector pins during high-cycle ejection, reducing the risk of binding caused by minor misalignment and debris.

For appliance and consumer electronics housings, the wear-resistant surface improves long-run performance under repeated start-stop motion and sliding contact between the ejector components.

The T4 head thickness (4 mm) makes this variant suitable for common ejector sleeve mounting layouts where a standardized interface thickness is expected. The ESNV-LC single-sleeve guidance geometry is particularly suited when you want consistent alignment using one integrated sleeve rather than multi-part guide arrangements.

🔧Material & Process Details+

The sleeve is manufactured from SKD61 steel, which is widely used for hot-work and mold applications and is commonly referenced as comparable to AISI H13 in performance range. The component is supplied in a nitrided condition, targeting improved surface hardness and wear resistance in the sliding region.

  • Heat treatment / surface treatment: nitriding is applied to create a hard, wear-resistant surface layer while maintaining a tougher core for shock resistance.
  • Hardness (typical nitrided guidance): nitriding generally raises surface hardness to a level that supports excellent abrasion and fretting resistance during ejection cycling.
  • Trade-off: nitriding improves wear and scuff resistance, but dimensional control must consider nitride case growth and machining allowances to maintain the specified fit.

Compared with non-nitrided guide sleeves, the nitrided SKD61 variant is better suited for long production runs where surface wear and guide friction directly affect ejection stability.

📐Sizing & Selection Guide+

Select dimensions by matching the ejector system shaft and hole sizes to the sleeve’s provided ranges: D/P (shaft diameter) = 4 ~ 10 mm, V (hole diameter) = 1.5 ~ 6 mm, and L (length) = 50 ~ 200 mm, 50 ~ 250 mm, or 80 ~ 300 mm depending on the specific configuration.

  • Match the sliding fit: choose the sleeve size where D/P corresponds to the ejector pin/shaft you will guide, and rely on the H7 inner bore tolerance for precise alignment during assembly.
  • Verify packaging into the tool: select L so the guided travel and engagement length meet your ejection stroke and sleeve coverage requirements without bottoming.
  • Confirm interface geometry: use V to ensure compatible hole/feature sizing in your holder or mounting layout.

Because H7 tolerances govern fit, ensure your mating shaft dimensions and tool steel shrink/finish processes are consistent to avoid excessive clearance or binding. Head thickness is T4 = 4 mm, which is fixed for this variant.

Frequently Asked Questions

How do I choose the correct sleeve size based on the ejector shaft diameter (D/P 4–10 mm)?+
Select a sleeve variant where the D/P value matches your ejector shaft diameter within the provided range of 4 ~ 10 mm. Because the inner bore is specified with H7 tolerance, mating shaft dimensions should be controlled to maintain the intended sliding fit. If your shaft process introduces variation, confirm clearances before tool tryout.
What does the H7 inner bore tolerance imply for alignment and assembly in an ejector system?+
An H7 inner bore tolerance is designed to provide consistent alignment between the guided ejector pin and the sleeve. In practice, it reduces play that can lead to uneven loading, scuffing, or ejection misalignment over cycles. For stable performance, verify that the mating shaft dimensions and surface finish are compatible with the H7 fit intent.
Why use nitrided SKD61 for straight ejector sleeves instead of an untreated guide?+
This sleeve uses SKD61 steel with a nitrided surface treatment to improve wear resistance at the sliding interface. Compared with non-nitrided sleeves, nitriding generally improves abrasion and fretting performance during repeated ejection. The harder surface helps maintain guidance accuracy over long production runs.
How do I select the sleeve length (L options 50–200, 50–250, or 80–300 mm) for my ejection stroke?+
Choose L based on the required engagement length and the available space in your tool. The provided options cover 50–200 mm, 50–250 mm, and 80–300 mm, enabling fit to different mold sizes and stroke needs. Confirm the sleeve does not interfere with return travel or mounting features.
Is the T4 head thickness (4 mm) compatible with standard ejector sleeve mounting layouts?+
This product variant specifies a T4 head thickness of 4 mm, which is intended to match common ejector sleeve mounting interfaces. When designing your tool, ensure the head thickness and surrounding features provide the expected seating and load transfer. If your layout uses a different head thickness, you may need an alternate component series rather than this T4 configuration.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.