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Straight Core Pins with Tip Processing

Precision-ground or lapped tips for superior surface finish at the cavity contact point. Available with optional TiCN coating.

Products

Tip Processing Options

Choose the tip finish level based on your part's surface quality requirements:

VariantDescriptionBest ForRecommendation
Standard GroundFine-ground flat end face, Ra 0.2–0.4 μmVisible internal features (button recesses, indicator wells)
Lapped / MirrorMirror-polished tip face, Ra < 0.1 μmOptical-grade surface requirements (light pipes, lens housings)Premium finish applications
TiCN CoatedTitanium carbonitride coating on tip, HV 3000+500K+ shot molds where tip wear degrades surface qualityMaximum tip lifespan
Decision rule: Standard Ground handles most visible features. Upgrade to Lapped only for optical clarity requirements. Add TiCN coating when tip replacement exceeds 4× per year. For material grade selection, see our material comparison guide.

Do You Need Tip Processing?

Tip-processed pins cost more than standard no-tip pins. Confirm the investment is justified:

✅ You're in the right place if:

  • The molded feature is visible to the end user (cosmetic surface, indicator window, display area)
  • Surface finish requirement is Ra ≤ 0.4 μm — standard as-machined tip won't meet spec
  • You need consistent surface quality across 500K+ shots (TiCN coating scenario)

🔄 Consider switching to:

About Tip-Processed Core Pins

Tip processing refers to additional machining applied to the working end of the core pin after initial grinding. Operations include fine grinding, lapping, and in some series, TiCN (Titanium Carbonitride) coating to extend tip wear life.

The primary benefit is a smoother cavity surface, which translates directly to better surface finish on the molded part's internal features. This matters when the hole or recess is visible to the end user — for example, button recesses on consumer electronics housings or indicator light wells on automotive dashboards.

A secondary benefit is reduced ejection force. A smoother tip surface decreases friction between the solidified plastic and the pin during mold opening, reducing the risk of surface drag marks and pin-related cosmetic defects.

Tip processing does not alter shaft diameter, overall length, or head dimensions. All shaft tolerances remain per the original JIS specification. Extra-precision grades are available independently of tip processing.

Application Scenarios

See how this product type solves real engineering challenges across different industries and applications:

🔍

Optical Lens Housing Cavities

Pain point: Optical products require the internal bore to have a mirror-grade surface (Ra ≤ 0.2 µm) — standard ground tips leave visible machining marks that scatter light.

Why it fits: Lapped tip processing achieves Ra 0.1–0.2 µm directly on the core pin, eliminating the need for secondary cavity polishing. This is critical for lens barrels and light-guide channels.

Recommended: JIS SKH51 Lapped Tip Straight Core Pins
📱

Consumer Electronics Display Bezels

Pain point: Display bezel molds form visible through-holes for cameras and sensors — any gate vestige or surface imperfection on the hole wall is visible to the end user.

Why it fits: Tip-processed core pins with fine-ground finish ensure clean hole walls with no visible machining lines. TiCN coating extends tip life beyond 500K shots for high-volume production.

Recommended: JIS SKH51 TiCN Coated Tip-Processed Core Pins
⚙️

Precision Gear & Bearing Bore Molds

Pain point: Internal bearing bores in molded gears require tight surface finish to avoid premature bearing wear — but the bore is not cosmetically visible.

Why it fits: Tip processing delivers controlled Ra < 0.4 µm for functional surfaces. Combined with extra-precision shaft tolerance, it ensures concentricity critical for rotating parts.

Recommended: JIS SKD61 Tip-Processed Extra-Precision Core Pins

Related Categories

Frequently Asked Questions

What tip processing options are available?+
Standard tip processing includes precision grinding and lapping to achieve a smooth, flat end face. Select series also offer TiCN coating on the tip for enhanced wear resistance and reduced friction.
Does tip processing affect dimensional tolerance?+
No. Tip processing is applied only to the end face of the pin. Shaft tolerances remain per the original JIS specification.
When should I choose TiCN-coated tips?+
TiCN coating is recommended for high-cycle runs (500K+ shots) where tip wear would otherwise degrade surface quality over time. The coating increases tip hardness and reduces resin adhesion.

Engineering Resources

Case Studies

Need a Custom Quote?

Send your specifications — material, dimensions, quantity — and receive a quote. MOQ: 1 piece. Custom dimensions available.

✓ MOQ 1 piece✓ Custom dimensions✓ JIS & DIN standards