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Alpha Treatment Ejector Punches with Locating Dowel Hole

Alpha Treatment Ejector Punches with Locating Dowel Hole

Alpha Treatment ejector punches with locating dowel hole are designed for direct positioning in punch die assembly, while the alpha surface technology boosts wear resistance and sliding behavior without sacrificing toughness.

  • Locating dowel hole on the punch shaft supports direct positioning with a punch retainer.
  • Nano-crystallization increases surface hardness while maintaining toughness.
  • Microtexture reduces coefficient of friction, helping oil retention for smoother operation.
  • Minimizes dimensional and cutting-edge shape changes versus conventional treatments.

Specifications

1090 configurations available

Tip shapeB (Tip length)D (Shank diameter) (mm)P (Tip dimension) (mm)L (L dimension) (mm)LC (Overall Length Modification) (mm)PC (Tip dimension change) (mm)R (Tip corner R) (mm)W (Tip dimension) (mm)WC (Tip dimension change) (mm)type
Round19103 ~ 9.9970 ~ 120------
Round1910-70 ~ 120-2.8 ~ 3----
Round19103 ~ 9.99-34 ~ 119.9-----
Round1910--34 ~ 119.92.8 ~ 3----
Round19136 ~ 12.9970 ~ 120------
Round1913-70 ~ 120-5 ~ 6----
Round19136 ~ 12.99-34 ~ 119.9-----
Round1913--34 ~ 119.95 ~ 6----
Round251610 ~ 15.9970 ~ 120------
Round2516-70 ~ 120-8 ~ 10----
Round251610 ~ 15.99-34 ~ 119.9-----
Round2516--34 ~ 119.98 ~ 10----
Round252013 ~ 19.9970 ~ 120------
Round2520-70 ~ 120-9 ~ 13----
Round252013 ~ 19.99-34 ~ 119.9-----
Round2520--34 ~ 119.99 ~ 13----
Round252518 ~ 24.9970 ~ 120------
Round2525-70 ~ 120-9 ~ 18----
Round252518 ~ 24.99-34 ~ 119.9-----
Round2525--34 ~ 119.99 ~ 18----
Round253220 ~ 31.9970 ~ 120------
Round2532-70 ~ 120-15 ~ 20----
Round253220 ~ 31.99-34 ~ 119.9-----
Round2532--34 ~ 119.915 ~ 20----
Round253828 ~ 37.9970 ~ 120------
Round2538-70 ~ 120-23 ~ 28----
Round253828 ~ 37.99-34 ~ 119.9-----
Round2538--34 ~ 119.923 ~ 28----
Round254535 ~ 44.9970 ~ 120------
Round2545-70 ~ 120-30 ~ 35----
Round254535 ~ 44.99-34 ~ 119.9-----
Round2545--34 ~ 119.930 ~ 35----
Round13103 ~ 9.9960 ~ 120------
Round1310-60 ~ 120-2.8 ~ 2.99----
Round13103 ~ 9.99-34 ~ 119.9-----
Round1310--34 ~ 119.92.8 ~ 2.99----
Round13136 ~ 12.9960 ~ 120------
Round1313-60 ~ 120-5 ~ 6----
Round13136 ~ 12.99-34 ~ 119.9-----
Round1313--34 ~ 119.95 ~ 6----
Round191610 ~ 15.9960 ~ 120------
Round1916-60 ~ 120-8 ~ 10----
Round191610 ~ 15.99-34 ~ 119.9-----
Round1916--34 ~ 119.98 ~ 10----
Round192013 ~ 19.9960 ~ 120------
Round1920-60 ~ 120-9 ~ 13----
Round192013 ~ 19.99-34 ~ 119.9-----
Round1920--34 ~ 119.99 ~ 13----
Round192518 ~ 24.9960 ~ 120------
Round1925-60 ~ 120-9 ~ 18----

Product Guide

🏭Application Scenarios+

Alpha Treatment ejector punches with a locating dowel hole are used in injection mold tooling where the punch must be precisely positioned inside a punch-side plate or die assembly. The locating dowel hole enables repeatable alignment with a punch retainer, reducing the risk of tip-to-cavity misregistration during fast cycling.

Common scenarios include automotive connector and terminal molds, where tight tolerances and stable ejection timing are required for thin, small features. The nano-crystallized surface concept helps improve wear resistance and lowers sliding friction, supporting consistent ejection over long production runs.

They are also suited for electronics and appliance housings that use high-volume ejector systems. Microtexture and the reduced coefficient of friction help maintain smoother motion and oil retention in the punch/bushing interface.

  • Direct positioning via locating dowel hole
  • Lower friction and improved wear for smoother ejection
  • Nano-crystallized surface aimed at durability without losing toughness
🔧Material & Process Details+

This series uses an Alpha Treatment surface technology designed to increase surface performance without compromising core strength. The treatment provides nano-crystallization, which boosts near-surface hardness to improve wear resistance where the punch tip and sliding surfaces contact the die steel and bushing areas.

  • Wear resistance: Enhanced by the nano-crystallized surface layer to reduce abrasion and keep dimensions stable.
  • Friction behavior: Microtexture helps reduce the coefficient of friction and supports oil retention for smoother sliding.

Heat treatment state: The product description specifies an Alpha surface treatment with nano-crystallized texture. No specific bulk steel grade or target HRC is provided in the supplied data, so hardness values and tempering/quench details cannot be stated here.

Compared with conventional uncoated punches or basic carburizing/nitriding approaches, this variant emphasizes lower friction plus wear durability while targeting minimal dimensional and cutting-edge shape changes.

📐Sizing & Selection Guide+

Select an ejector punch by matching the tip geometry, shank diameter, and overall length to the mating punch plate, retainer, and stroke requirements.

  • Shank diameter (D): Choose within 10 ~ 45 mm to fit the receiving guide/bushing bore with appropriate clearance.
  • Tip length (B): Available at 13, 19, 25, 30, 40 mm to match the required engagement into the die opening and support depth.
  • Tip dimensions (P, W and changes PC/WC): Use P = 3 ~ 35 mm with W = 3 ~ 9 mm. If your design uses compensation for tip evolution, apply the provided modification ranges PC = 2.8 ~ 30 mm and WC = 2.8 ~ 8 mm.
  • Overall length (L / LC): Use L = 60 ~ 120, 70 ~ 120, 80 ~ 120, or 100 ~ 120 mm depending on the offered option, and fine-tune with LC = 34 ~ 72 mm based on your retainer-to-cavity alignment stack.

Confirm tolerances and fit at the shank-to-guide interface (D) and verify that the locating dowel hole provides correct repeatable alignment to the punch retainer before committing to ejector timing.

Frequently Asked Questions

How does the locating dowel hole improve punch alignment in a punch die assembly?+
The locating dowel hole is intended for direct positioning with a punch retainer, which helps maintain repeatable alignment during assembly and cycling. This reduces the chance of punch-to-cavity misregistration that can otherwise affect ejection stability. Use the dowel hole feature in conjunction with your retainer design to lock orientation consistently.
Which tip shapes are available for the Alpha Treatment ejector punches with locating dowel hole?+
Available tip shapes include Round, Rectangle, Oblong, Double flatted round, and Radius rectangle. When selecting, align the tip shape with your part geometry and clearance requirements at the ejection face. Also verify the corresponding tip dimension parameters (P, W, and changes PC/WC) match your drawing requirements.
What are the shank diameter and overall length ranges for sizing the punch to my die?+
The shank diameter D is specified in the range 10 ~ 45 mm. The overall length L is provided in multiple offer ranges: 60 ~ 120, 70 ~ 120, 80 ~ 120, and 100 ~ 120 mm, and an overall-length modification LC range of 34 ~ 72 mm is also listed. Choose the combination that matches your punch plate thickness and required stroke stack.
How do the Alpha Treatment surface features affect wear and sliding behavior in high-cycle molds?+
The product description attributes improved wear resistance and lower friction to the Alpha Treatment with nano-crystallization and microtexture. This supports smoother punch motion and helps with oil retention at sliding interfaces. It also states that dimensional and cutting-edge shape changes are minimized versus conventional treatments.
Can I use the provided tip dimension change values (PC and WC) for design compensation?+
Yes—your specification data includes tip dimension change ranges, with PC = 2.8 ~ 30 mm and WC = 2.8 ~ 8 mm. Use these values only if your design process accounts for the intended tip dimension changes between nominal and final conditions. Pair them with the core parameters P (3 ~ 35 mm) and W (3 ~ 9 mm) to keep the ejection face within tolerance.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.