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Close Space Punch Blanks Metric XN DayTride Coating

Close Space Punch Blanks Metric XN DayTride Coating

Close Space Punch Blanks Metric XN DayTride® Coating from DAYTON are designed for accurate punching in applications where minimal clearance is required. The XN DayTride® coating supports reliable wear resistance for repeatable production cycles.

  • Close-space blank format supports consistent punching in tight die layouts
  • XN DayTride® coating helps improve tool wear performance under cycle loads
  • Metric shank diameters D = 2 to 7 mm for flexible die build options
  • Available lengths L = 40 to 100 mm to match common press setups

Specifications

6 configurations available

D (Shank dia.) (mm)L (Length) (mm)
0240 ~ 100
0340 ~ 100
0440 ~ 100
0540 ~ 100
0640 ~ 100
0740 ~ 100

Product Guide

🏭Application Scenarios+

Close-space punch blanks are used as precision punch tooling components inside injection and press-related forming areas where the designer must maintain very tight die clearances. They help establish stable punching geometry in compact tooling layouts, reducing misalignment risk during high repetition cycles.

  • Automotive connector and bracket housings: When producing trim features or local holes in reinforced parts, the close-space blank format supports consistent punching in tight die layouts.
  • Consumer electronics enclosures: For small-format stamped or formed features, the metric shank diameters (D = 2–7 mm) enable tooling builds that match miniature cavity/core constraints.
  • Appliance and general industrial brackets: The DAYTON XN DayTride® coating improves wear resistance under cycle loads, supporting repeatable performance as press duty increases.

This specific variant is suited for these scenarios because it combines a close-space design with a wear-focused coating, helping maintain punch dimensional stability over long production runs.

🔧Material & Process Details+

The provided specifications describe dimensional variants and the DAYTON XN DayTride® coating, but they do not include the underlying steel grade or measured hardness (HRC). For material selection and reporting to your shop, confirm the supplied datasheet for the exact substrate steel and heat treatment state (e.g., quenched & tempered vs. nitrided).

From an engineering standpoint, the key functional role of the XN DayTride® coating is surface wear resistance, which helps reduce tool wear and supports stable punching under repeated cycle loads. Coatings typically trade off extreme toughness for improved abrasion resistance; therefore, ensure your punch loading, alignment, and die clearance strategy are consistent with the intended close-space use case.

  • Coated variant: optimized for lower wear rates and smoother punching behavior.
  • Uncoated variant (if applicable in your procurement): may offer different friction/wear performance, but this product is specifically specified with XN DayTride® for repeatability.
📐Sizing & Selection Guide+

Correct selection starts with matching the punch shank diameter D and the working/tool length L to your tool support and the cavity/core envelope in the die set.

  • Select shank diameter (D): choose from the available metric sizes D = 02, 03, 04, 05, 06, 07 mm. This should match the die guide bore/support and alignment requirement for your press.
  • Select length (L): pick within the fixed range L = 40 to 100 mm to suit your press stroke and how much protrusion is required for the punch operation.

To minimize deflection in close-clearance layouts, use the smallest practical shank diameter that still ensures stable guidance. If your tooling drawings specify fits or guide clearance, align the selected D with your guide bore tolerances and consider any stack-up from die plates. Since L is fixed to discrete values within 40–100 mm (per available catalog offerings), confirm the final required protrusion against your press setup before ordering.

Frequently Asked Questions

Which shank diameter options (D) are available for the close-space punch blanks metric line?+
The catalog provides metric shank diameter options of D = 02, 03, 04, 05, 06, 07 mm. Select the diameter that matches your die guide/support bore and alignment requirements for tight die layouts.
What length range (L) can I choose, and how do I ensure the punch protrusion matches my press setup?+
The length L is specified as 40 ~ 100 mm. Choose a length that provides the required protrusion for the punching operation while accounting for die stack-up and press stroke so the punch contacts the workpiece without bottoming in the tool.
Why is this close-space punch blank format recommended for tight die clearances?+
The close-space blank format is intended for accurate punching where minimal clearance is required. Using it in compact die layouts helps maintain consistent punch alignment, improving repeatability under production cycle loads.
What does the XN DayTride® coating improve for punching performance?+
The product is specified with DAYTON XN DayTride® coating designed to support reliable wear resistance. This helps maintain smoother punching behavior and tool wear performance under repeated cycle loads.
Do I need a specific steel grade or hardness (HRC) for quoting and process planning?+
The provided data confirms coating presence and dimensional ranges but does not list the underlying steel grade or hardness in HRC. For heat treatment and hardness planning, request the substrate material datasheet for the exact steel and its heat treatment state.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.