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Close Space Punch Blanks - Metric XCDP Coating

Close Space Punch Blanks - Metric XCDP Coating

Close space punch blanks - metric (XCDP coating) are designed for punch tooling where minimal clearance and stable fit are critical to forming accuracy. DAYTON production supports reliable output for repeatable runs.

  • Built for close-clearance punch operations in metric tooling assemblies
  • XCDP coating selection helps improve resistance to wear and scoring
  • Metric shank diameter options support consistent locating in the holder
  • Available in standard blank lengths (40 to 100 mm) for process planning

Specifications

6 configurations available

D (Shank dia.) (mm)L (Length) (mm)
0240 ~ 100
0340 ~ 100
0440 ~ 100
0540 ~ 100
0640 ~ 100
0740 ~ 100

Product Guide

🏭Application Scenarios+

Close-clearance punch blanks are used in injection mold tooling and precision part-forming stations where the punch must enter with minimal side clearance to maintain dimensional accuracy. In production, they suit tight-tolerance connector and terminal molds, helping limit wobble during piercing/slug ejection and improving repeatability over long cycles.

They are also well suited for medical device housings and other regulated components that require consistent cut edges and stable tool alignment. The XCDP coating supports improved resistance to wear and scoring at the punch face and sliding surfaces, which helps maintain smooth punch motion and reduces the risk of micro-galling under frequent strokes.

  • Use in close-clearance punch operations within metric tooling assemblies.
  • Choose the shank diameter option to match the holder’s locating requirements for stable fit.
  • Plan blank length from 40 to 100 mm based on required working depth and tool layout.
🔧Material & Process Details+

The provided product data specifies a close space punch blank with XCDP coating, but does not list the underlying steel grade or numeric hardness (HRC) in the specifications. Therefore, only coating-relevant performance can be stated from the available information.

XCDP coating is selected to improve wear resistance and reduce scoring during repeated punching. In practical toolmaking, this coating choice helps balance surface durability with reliable sliding contact, which is critical when clearance is minimal.

  • Heat treatment: Not specified in the provided data (no stated quenched & tempered, nitrided, or pre-hardened condition).
  • Hardness (HRC): Not provided, so exact HRC cannot be confirmed.
  • Trade-offs: Since the substrate and heat treatment are not disclosed, coating performance should be treated as the primary differentiator for wear/scoring in this variant.
📐Sizing & Selection Guide+

Select the punch blank by matching the shank diameter (D) and blank length (L) to your holder and working stack. The available shank diameter range for this series is D = 2, 3, 4, 5, or 6 mm, which should correspond to the holder’s locating bore/guide to prevent lateral movement in close-clearance tooling.

Choose L = 40 ~ 100 mm to achieve the required working length for the tool assembly. Measure the distance from the holder seating face to the intended punch working end, then select the nearest length that provides sufficient protrusion while keeping the punch supported.

  • For minimal clearance applications, prioritize correct D for concentricity and stable fit.
  • Account for any additional components in the tool stack when determining L.
  • Tolerance guidance (fit/clearance) cannot be quantified from the provided data; validate clearance with your existing holder dimensions and standard punch fit practices.

Frequently Asked Questions

Which shank diameters (D) are available for this close space punch blank series?+
This series is offered in metric shank diameter options of 2, 3, 4, 5, or 6 mm. Select the diameter that matches your punch holder locating features to maintain stable fit in tight clearance tooling.
What blank length range (L) can I order for the required working depth?+
The fixed length range for this series is 40 to 100 mm. Choose L based on the distance from the holder seating face to the punch working end, allowing for the tool stack height.
How does the XCDP coating help in close-clearance punch operations?+
The specification notes that XCDP coating improves wear resistance and helps resist scoring. This supports smoother punch motion and helps preserve accuracy when clearance is minimal and contact stresses are higher.
Can I confirm the substrate steel grade or hardness (HRC) from the provided data?+
No—this product data does not list the underlying steel grade, heat-treatment state, or hardness in HRC. The only confirmed material-performance differentiator provided is the XCDP coating.
What sizing checks should I perform to ensure stable guidance in a metric holder?+
Match D (available: 2–6 mm) to the holder’s locating diameter to reduce lateral play. Then confirm L (40–100 mm) provides the correct protrusion for the forming/punching depth without under-support.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.