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SUS416 Steel Heat Insulation Washers

SUS416 Steel Heat Insulation Washers

Heat insulation washers (SUS416 steel) are engineered for plastic mold assemblies where stable spacing and reliable alignment are required around insulated zones. Configurable plain, countersunk bolt, and counterbore types support consistent fit in thermal insulation layouts.

  • Selectable geometry for plain, countersunk bolt, and counterbore installations
  • SUS416 stainless material choice supports corrosion resistance in molding environments
  • Washer thickness options help maintain stack stability in heat insulation sections
  • Commonly used to support plastic mold heat insulation alignment and bolted connections

Specifications

6 configurations available

Product TypeHole Diameter d/P/V (mm)Outer Diameter D (mm)Thickness t (mm)V (Hole diameter・Counterbore diameter) (mm)H (Gimlet hole length) (mm)type
For countersunk bolt-5 ~ 201 ~ 503 ~ 700 ~ 49.9-
For countersunk bolt-20.5 ~ 1001 ~ 503 ~ 700 ~ 49.9-
Plain-5 ~ 201 ~ 503 ~ 70--
Plain-20.5 ~ 1001 ~ 503 ~ 70--
Counterbore3 ~ 6810 ~ 203 ~ 505 ~ 701 ~ 48-
Counterbore3 ~ 6820.5 ~ 1003 ~ 505 ~ 701 ~ 48-

Product Guide

🏭Application Scenarios+

These SUS416 heat insulation washers are used in injection mold base and sub-plate assemblies to keep consistent spacing and alignment across thermally isolated zones. Their stainless steel construction helps maintain dimensional stability and corrosion resistance in environments exposed to coolant mist, cleaning agents, or condensed moisture.

  • Automotive connector and bracket molds: Install the washer stack around insulated sections near hot runner interfaces or localized thermal barriers. The selectable plain, countersunk bolt, and counterbore types allow proper seating for different fastener head profiles, helping prevent shift during clamp cycles.
  • Medical device housing molds: Use countersunk or counterbore styles to maintain flatness and repeatability around bolted joints while insulating targeted areas. This supports stable tooling alignment for tight cavity-to-cavity registration.
  • General plastic mold heat insulation layouts: Select thickness t and internal hole/V geometry to maintain stack stability under assembly load, reducing play at insulated regions.
🔧Material & Process Details+

This product uses SUS416 stainless steel, selected for its corrosion resistance in molding tool environments while retaining good machinability for precision spacer components. The alloy is commonly used in heat-related and moisture-exposed applications, making it suitable for washer components that remain near insulated or coolant-adjacent areas.

  • Heat treatment: The specification provided focuses on dimensional options; hardness and exact heat-treatment state are not listed, so select based on your supplier’s process documentation or incoming material certs.
  • Performance trade-offs: SUS416 is typically chosen to balance wear resistance for assembly surfaces with adequate toughness for handling and repeated tightening.
  • Comparison (brief): If you require maximum corrosion resistance, higher-alloy stainless options may offer better resistance, while more hardenable tool steels can provide higher wear resistance but with different corrosion behavior.

Confirm hardness (HRC) and heat-treatment condition for your specific part code before final design freeze.

📐Sizing & Selection Guide+

To select the correct heat insulation washer, match the hole diameter d/P/V, outer diameter D, and thickness t to your mold assembly’s insulated zone and fastener layout. Available values cover d/P/V = 3–68 mm and thickness t = 1–50 mm, enabling fine control of stack height and clamp/load distribution.

  • Choose product type: Use Plain when you need a uniform bearing surface, Countersunk bolt when you must accommodate a countersunk fastener head, and Counterbore when you need clearance for head/body diameter.
  • Match internal geometry: Select V (hole diameter/counterbore diameter) = 3–70 mm or 5–70 mm to fit the relevant fastener or recess requirement.
  • Control alignment height: Pick t = 1–50 mm to achieve the designed insulated stack spacing, and verify H (gimlet hole length) = 0–49.9 mm or 1–48 mm where the recess depth affects seating.
  • Tolerance/fit: Ensure the selected d/V clears the fastener with appropriate assembly clearance to prevent binding after thermal cycling; if your assembly uses close tolerances, request measured dimensional tolerances per your drawing standard.

Frequently Asked Questions

Which washer style should I choose for a countersunk bolt connection in an insulated mold section?+
For a countersunk bolt arrangement, select the countersunk bolt washer type so the recess geometry matches the fastener head profile. Then size the internal fit using d/P/V = 3–68 mm and confirm the recess diameter V = 3–70 mm or 5–70 mm as applicable. Verify thickness t = 1–50 mm to maintain the insulated stack height without inducing tilt.
How do I select the correct outer diameter D to avoid contact with nearby insulation or plates?+
Choose D based on the available bearing window in your mold assembly. This series offers multiple D ranges: 5–20 mm, 20.5–100 mm, and 10–20 mm, so you can align the washer to the surrounding plate features. Ensure the washer OD provides stable support while avoiding interference with insulation materials or adjacent pockets.
What should I use for the washer thickness t when the goal is stable spacing in a heat-insulated layout?+
Use the specified thickness range t = 1–50 mm to match your designed thermal stack spacing. In insulated regions, thickness directly affects clamp load distribution and repeatability, so confirm that the selected t maintains the intended stand-off without causing fastener overloading. If the assembly relies on recess depth, also verify the H (gimlet hole length) value within 0–49.9 mm or 1–48 mm ranges.
How do I pick the correct V (hole/counterbore diameter) for clearance around the bolt shank or recess?+
Select V to match the required clearance and recess diameter: available values are 3–70 mm and 5–70 mm depending on the configuration. After choosing V, verify the main hole diameter d/P/V = 3–68 mm aligns with your fastening design constraints. For thermal cycling assemblies, maintain practical clearance to prevent binding.
Do I need hardness or heat-treatment data for SUS416 washers, and how can it affect design decisions?+
The provided specifications list SUS416 steel and dimensional ranges but do not state hardness (HRC) or the heat-treatment condition. For designs requiring predictable seating wear or long-term load resistance, request hardness and heat-treatment documentation from the supplier. Use that data to validate wear resistance/toughness trade-offs against your tightening torque and operational temperature profile.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.