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Sprue Bushings

Steel sprue bushings and related components for injection mold nozzle-to-runner connections. Bolt fixing and shoulder mounting types in multiple flange thicknesses, with string eliminator and cooling circuit options.

Sprue Bushing Types

How to Choose a Sprue Bushing

Follow these steps to narrow down your sprue bushing selection:

1

Determine Mounting Method

Bolt fixing — Secured with bolts through the flange. Most common, easiest to replace.

Shoulder type — Press-fit using the flange shoulder. Compact but harder to remove.

2

Select Flange Thickness

Match to your mold's locating ring counterbore depth: 8 mm, 10 mm, 15 mm, or 20 mm. Most common: 10 mm.

3

Check Special Requirements

String eliminator — Prevents resin stringing at the nozzle touch. Choose if you have stringing issues.

Cooling circuit — Built-in cooling channels for heat management. Choose for high-temperature or fast-cycle molds.

Extended nozzle — For non-standard nozzle protrusion lengths.

4

Match Nozzle Specifications

Verify SR (nozzle touch radius) and P (sprue port diameter) match your injection machine nozzle.

Sprue Bushing Key Parameters Explained

Critical Dimensions

  • SR (Nozzle Touch Radius) — The spherical radius at the nozzle contact surface. Must be slightly larger than the machine nozzle radius to ensure proper seating and prevent resin leakage.
  • P (Sprue Port Diameter) — The orifice diameter at the nozzle end. Must be slightly larger than the machine nozzle orifice to prevent resin hang-up.
  • A (Taper Angle) — The internal taper of the sprue channel, typically 1–3°. Ensures smooth sprue release during mold opening.
  • D (Shaft Diameter) — The outside diameter of the bushing body. Must match the mold's sprue bushing bore.
  • Flange Thickness — The thickness of the mounting flange. Must match the locating ring counterbore depth in the mold.

Sprue Bushing + Locating Ring Pairing

Every sprue bushing installation requires a matching locating ring. The key compatibility factors:

  • Mounting type match — Bolt-fixing sprue bushings pair with bolt-stopper type locating rings. Shoulder types pair with standard locating rings.
  • Bore diameter match — The locating ring center bore must accommodate the sprue bushing shaft diameter (D).
  • Machine platen match — The locating ring outer diameter must match the injection machine's platen locating hole.

View all Locating Rings | Compatibility Chart →

Frequently Asked Questions

What is the function of a sprue bushing in an injection mold?+
The sprue bushing creates the primary channel for resin flow from the injection machine nozzle into the mold runner system. It provides a hardened, replaceable wear surface at the nozzle contact point, centers the resin flow, and defines the sprue channel geometry (taper angle and diameter) that affects flow and sprue release.
How do I measure sprue bushing nozzle touch radius (SR)?+
The SR value is the spherical radius of the concave surface where the machine nozzle contacts the sprue bushing. Measure it with a radius gauge or ball gauge. The sprue bushing SR must be 0.5–1.0 mm larger than the nozzle tip radius to ensure proper seating without resin leakage around the contact area.
Bolt fixing vs shoulder type sprue bushings — which is more common?+
Bolt fixing is more common (approximately 70–80% of installations). It's easier to install and remove, uses standard bolts, and allows precise positioning. Shoulder type is used in compact mold designs where bolt heads would interfere with other components, or in molds designed to the older JIS standards.
What is the recommended sprue taper angle for different resins?+
General-purpose resins (ABS, PP, PE): 1.5–2° taper. Engineering resins (PA, POM, PC): 2–3° taper. High-viscosity or glass-filled resins: 2.5–3° taper. Wider taper angles make sprue release easier but increase material waste. Narrower angles save material but risk sprue sticking.

Engineering Resources

Need Sprue Bushings?

Tell us your nozzle SR, sprue port diameter, and flange thickness requirement — we'll recommend the right sprue bushing and locating ring combination.

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