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WLH Series Heat Resistant Round Wire Spring - 50% Deflection

WLH Series Heat Resistant Round Wire Spring - 50% Deflection

WLH Series Heat Resistant Round Wire Spring - 50% Deflection delivers stable load response for high-temperature applications, rated up to 200°C. It is engineered as a round wire coil spring to maintain performance under heat and cycling.

  • Round wire coil spring design for consistent 50% deflection behavior
  • Heat resistance rated to 200°C for reliable operation in hot tooling
  • WLH spring type configuration supports predictable spring characteristics
  • Suitable for molds, fixtures, and mechanisms requiring thermally stable spring return

Specifications

103 configurations available

D (Diameter) (mm)L (Length) (mm)Spring Constant (N/mm)Load (N)Allowable Deflection (mm)type
451.02.52.5-
4101.04.95-
4151.07.47.5-
4201.09.810-
4251.012.312.5-
4301.014.715-
4351.017.217.5-
4401.019.620-
551.02.52.5-
5101.04.95-
5151.07.47.5-
5201.09.810-
5251.012.312.5-
5301.014.715-
5351.017.217.5-
5401.019.620-
5451.022.122.5-
5501.024.525-
651.02.92.5-
6101.04.95-
6151.07.87.5-
6201.09.810-
6251.012.712.5-
6301.014.715-
6351.017.717.5-
6401.019.620-
6451.022.622.5-
6501.024.525-
6551.027.027.5-
6601.029.430-
6651.031.932.5-
6701.034.335-
6801.039.240-
8101.04.95-
8151.07.87.5-
8201.09.810-
8251.012.712.5-
8301.014.715-
8351.017.717.5-
8401.019.620-
8451.022.622.5-
8501.024.525-
8551.027.027.5-
8601.029.430-
8651.031.932.5-
8701.034.335-
8801.039.240-
10101.04.95-
10151.07.87.5-
10201.09.810-

Product Guide

🏭Application Scenarios+

This heat-resistant round wire coil spring is used as a mold accessory in injection tooling where a stable return force is needed despite elevated temperatures. Because it is rated for continuous service up to 200°C, it helps maintain consistent actuation and part ejection timing in hot-runner and hot-gate environments.

  • Automotive and appliance connector molds: replaceable springs in slides or small retract mechanisms to preserve repeatable clamp/eject loads while cycling under elevated tooling temperatures.
  • Packaging and consumer electronics housings: thermally stable spring return for lifters or mechanisms that must recover position after high-heat molding cycles.
  • Fixturing and secondary operations: use as a heat-tolerant spring element in fixtures that require predictable 50% deflection load behavior.

The round-wire coil geometry and defined 50% deflection characteristic make it suitable for designs that require predictable spring response rather than overspecified force for the full stroke.

🔧Material & Process Details+

The WLH series is specified as a heat resistant round wire coil spring intended for continuous service up to 200°C. Within the provided product data, the exact steel grade and heat-treatment recipe (e.g., quench & temper, nitriding) are not specified, so material hardness values and microstructural conditions cannot be stated from the current specifications.

  • Heat resistance focus: designed to maintain spring performance during thermal cycling at up to 200°C.
  • Wear/handling trade-off: coil springs prioritize elasticity and fatigue life; overly aggressive hardening that maximizes surface wear resistance can reduce toughness and shift stress distribution.
  • Process fit: selection is typically based on required load and allowable deflection rather than material-hardness targets, when only WLH temperature capability is known.

If you need a specific steel grade, hardness (HRC), or heat-treatment state, share your preferred tolerance/fatigue requirements so we can align the spring specification accordingly.

📐Sizing & Selection Guide+

Choose the spring by matching required force, stroke, and geometry from the provided ranges. The WLH series is specified around a 50% deflection behavior, so allowable deflection and resulting load should be checked at the deflection point used by your mechanism.

  • Wire diameter (D): select within 4 ~ 18 mm based on space constraints and desired stiffness.
  • Spring length (L): select within 5 ~ 100 mm to fit the installed height and to avoid coil bind.
  • Allowable deflection: ensure your stroke does not exceed 2.5 ~ 50 mm allowable deflection for the selected size.
  • Load requirement: match the expected load in N using the provided ranges 2.5 ~ 147.1 N and the spring constant options (1.0 or 2.9 N/mm).

Fit considerations: confirm installed free length versus compressed/extended length so the spring operates within allowable deflection; since no explicit tolerance band is given, verify fit using your mechanism’s clearance and the target deflection point.

Frequently Asked Questions

Which spring size should I select when my mechanism stroke is within 2.5 to 50 mm?+
Use the allowable deflection range of 2.5 ~ 50 mm as the primary check so your working stroke stays below the specified limit. Then select a diameter D (4 ~ 18 mm) and length L (5 ~ 100 mm) that physically fit your installed envelope. Finally, verify the required force using the available load range (2.5 ~ 147.1 N) and the corresponding spring constant (1.0 or 2.9 N/mm).
How does the 50% deflection rating affect load prediction for WLH springs?+
The WLH series is designed around a defined 50% deflection behavior, meaning the load characteristics are intended to be predictable at that operating point. In practice, you should evaluate the load at the deflection level your mechanism actually uses (not just at full travel). Use the specified allowable deflection range (2.5 ~ 50 mm) to ensure the deflection point remains within the spring’s intended response window.
Can WLH springs be used for hot tooling at temperatures above typical molding cycles?+
The WLH series is specified for continuous service up to 200°C. That makes it appropriate for hot-runner and other elevated-temperature tooling scenarios where spring return must remain consistent. Ensure the required deflection and load fall within the selected size’s specifications (D, L, allowable deflection, and load).
What is the correct way to choose between spring constant 1.0 N/mm and 2.9 N/mm?+
Select the spring constant based on your target stiffness and required load at the operating deflection. The available spring constant values are 1.0 and 2.9 N/mm, with corresponding load capability within 2.5 ~ 147.1 N depending on the selected size. After choosing stiffness, confirm that the required deflection stays within 2.5 ~ 50 mm and that dimensions D (4 ~ 18 mm) and L (5 ~ 100 mm) match your mechanism.
What dimensions should I confirm to avoid coil bind and ensure proper installation?+
Confirm the free/installed geometry using the specified spring length range L (5 ~ 100 mm) and the maximum allowable deflection 2.5 ~ 50 mm. The selected spring diameter D (4 ~ 18 mm) must also fit within the available mounting space. Because no tolerance values are provided in the data, use your mechanism’s clearance and ensure the design prevents reaching full coil bind before the allowable deflection limit.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.