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Dicoat TiCN Tapped Punches

Dicoat TiCN Tapped Punches

Tapped punches with Dicoat and TiCN coating are bolt-fixed tools designed to simplify punch replacement and height adjustment after edge regrinding. They help maintain stable punching performance in narrow pitch layouts.

  • Fixed with a bolt for straightforward punch replacement and height adjustment after regrinding
  • Dicoat / TiCN surface treatment supports improved wear resistance during repeated punching
  • Tip styles and shank tolerance configurations help maintain consistent alignment in production
  • Recommended when bolt breakage occurs in thick plates or high-tensile materials

Specifications

4080 configurations available

Tip shapeMaterialSurface treatmentShank diameter D toleranceB (Tip length)D (Shank diameter) (mm)P (Tip dimension) (mm)L (L dimension) (mm)SpecificationLC (Full length alteration) (mm)PC (Tip dimension alteration) (mm)R (Tip corner R) (mm)W (Tip dimension) (mm)WC (Tip dimension alteration) (mm)type
APowdered high-speed steelTiCN+0.005/0L52 ~ 4.9950 ~ 80Tap standard type------
APowdered high-speed steelTiCN+0.005/0L5-50 ~ 80Tap standard type-1 ~ 1.99----
APowdered high-speed steelTiCN+0.005/0L52 ~ 4.99-Tap standard type27 ~ 79.9-----
APowdered high-speed steelTiCN+0.005/0L5--Tap standard type27 ~ 79.91 ~ 1.99----
APowdered high-speed steelTiCN+0.005/0L62 ~ 5.9950 ~ 80Tap standard type------
APowdered high-speed steelTiCN+0.005/0L6-50 ~ 80Tap standard type-1 ~ 1.99----
APowdered high-speed steelTiCN+0.005/0L62 ~ 5.99-Tap standard type27 ~ 79.9-----
APowdered high-speed steelTiCN+0.005/0L6--Tap standard type27 ~ 79.91 ~ 1.99----
APowdered high-speed steelTiCN+0.005/0L83 ~ 7.9950 ~ 100Tap standard type------
APowdered high-speed steelTiCN+0.005/0L8-50 ~ 100Tap standard type-1.5 ~ 2.99----
APowdered high-speed steelTiCN+0.005/0L83 ~ 7.99-Tap standard type27 ~ 99.9-----
APowdered high-speed steelTiCN+0.005/0L8--Tap standard type27 ~ 99.91.5 ~ 2.99----
APowdered high-speed steelTiCN+0.005/0L103 ~ 9.9950 ~ 100Tap standard type------
APowdered high-speed steelTiCN+0.005/0L10-50 ~ 100Tap standard type-1.5 ~ 2.99----
APowdered high-speed steelTiCN+0.005/0L103 ~ 9.99-Tap standard type27 ~ 99.9-----
APowdered high-speed steelTiCN+0.005/0L10--Tap standard type27 ~ 99.91.5 ~ 2.99----
APowdered high-speed steelTiCN+0.005/0L136 ~ 12.9950 ~ 100Tap standard type------
APowdered high-speed steelTiCN+0.005/0L13-50 ~ 100Tap standard type-3 ~ 5.99----
APowdered high-speed steelTiCN+0.005/0L136 ~ 12.99-Tap standard type27 ~ 99.9-----
APowdered high-speed steelTiCN+0.005/0L13--Tap standard type27 ~ 99.93 ~ 5.99----
APowdered high-speed steelTiCN+0.005/0L1610 ~ 15.9960 ~ 100Tap standard type------
APowdered high-speed steelTiCN+0.005/0L16-60 ~ 100Tap standard type-5 ~ 9.99----
APowdered high-speed steelTiCN+0.005/0L1610 ~ 15.99-Tap standard type27 ~ 99.9-----
APowdered high-speed steelTiCN+0.005/0L16--Tap standard type27 ~ 99.95 ~ 9.99----
APowdered high-speed steelTiCN+0.005/0L2013 ~ 19.9960 ~ 100Tap standard type------
APowdered high-speed steelTiCN+0.005/0L20-60 ~ 100Tap standard type-6.5 ~ 12.99----
APowdered high-speed steelTiCN+0.005/0L2013 ~ 19.99-Tap standard type27 ~ 99.9-----
APowdered high-speed steelTiCN+0.005/0L20--Tap standard type27 ~ 99.96.5 ~ 12.99----
APowdered high-speed steelTiCN+0.005/0L2518 ~ 24.9960 ~ 100Tap standard type------
APowdered high-speed steelTiCN+0.005/0L25-60 ~ 100Tap standard type-9 ~ 17.99----
APowdered high-speed steelTiCN+0.005/0L2518 ~ 24.99-Tap standard type27 ~ 99.9-----
APowdered high-speed steelTiCN+0.005/0L25--Tap standard type27 ~ 99.99 ~ 17.99----
APowdered high-speed steelTiCN+0.005/0S52 ~ 4.9940 ~ 80Tap standard type------
APowdered high-speed steelTiCN+0.005/0S5-40 ~ 80Tap standard type-1 ~ 1.99----
APowdered high-speed steelTiCN+0.005/0S52 ~ 4.99-Tap standard type27 ~ 79.9-----
APowdered high-speed steelTiCN+0.005/0S5--Tap standard type27 ~ 79.91 ~ 1.99----
APowdered high-speed steelTiCN+0.005/0S62 ~ 5.9940 ~ 80Tap standard type------
APowdered high-speed steelTiCN+0.005/0S6-40 ~ 80Tap standard type-1 ~ 1.99----
APowdered high-speed steelTiCN+0.005/0S62 ~ 5.99-Tap standard type27 ~ 79.9-----
APowdered high-speed steelTiCN+0.005/0S6--Tap standard type27 ~ 79.91 ~ 1.99----
APowdered high-speed steelTiCN+0.005/0S83 ~ 7.9940 ~ 100Tap standard type------
APowdered high-speed steelTiCN+0.005/0S8-40 ~ 100Tap standard type-1.5 ~ 2.99----
APowdered high-speed steelTiCN+0.005/0S83 ~ 7.99-Tap standard type27 ~ 99.9-----
APowdered high-speed steelTiCN+0.005/0S8--Tap standard type27 ~ 99.91.5 ~ 2.99----
APowdered high-speed steelTiCN+0.005/0S103 ~ 9.9940 ~ 100Tap standard type------
APowdered high-speed steelTiCN+0.005/0S10-40 ~ 100Tap standard type-1.5 ~ 2.99----
APowdered high-speed steelTiCN+0.005/0S103 ~ 9.99-Tap standard type27 ~ 99.9-----
APowdered high-speed steelTiCN+0.005/0S10--Tap standard type27 ~ 99.91.5 ~ 2.99----
APowdered high-speed steelTiCN+0.005/0S136 ~ 12.9940 ~ 100Tap standard type------
APowdered high-speed steelTiCN+0.005/0S13-40 ~ 100Tap standard type-3 ~ 5.99----

Product Guide

🏭Application Scenarios+

Used in injection mold tooling as a bolt-fixed tapped punch for machining threaded features in steel inserts, slides, or form blocks. The bolt fixation enables quick tool swapping and height adjustment after edge regrinding, which is valuable when running narrow pitch layouts where small Z changes can affect fastener engagement.

  • Automotive connector and bracket molds: tapped pockets for locating screws and interchangeable components. The TiCN/Dicoat surface treatment improves wear resistance under repeated punching cycles, helping keep thread geometry stable.
  • Medical device housing molds: precision cavities in hardened tool steels and inserts. The adjustable height after regrinding supports maintaining thread depth/stand-off without replacing the entire punch set.
  • High-tensile or thick-plate production: where bolt-fixed replacement is preferred for rapid maintenance. The powdered high-speed steel / SKD11-equivalent body helps balance hardness for thread-forming with practical toughness during repeated use.
🔧Material & Process Details+

This tapped punch series is made from powdered high-speed steel, specified as SKD11 equivalent, providing a practical mix of hardness and wear resistance for thread-forming operations. The TiCN and Dicoat surface treatments are applied to reduce abrasive wear and maintain dimensional stability during repeated punching.

  • Hardness (typical tooling target): hardened to an HRC range commonly used for SKD11-equivalent tool steels; exact HRC value is not provided in the supplied data.
    • Trade-off: higher hardness improves edge life, while sufficient toughness is required to prevent chipping at the tap-forming tip during heavy duty cycles.
  • Manufacturing process: tool steel is typically machined and then heat-treated (quench & temper for HSS/HS tool steels) before coating; final dimensions are maintained so the shank tolerance and tip geometry control alignment.
📐Sizing & Selection Guide+

Select a tapped punch by matching its shank diameter, tip geometry, and length/height to your mold cavity/core requirements.

  • Shank diameter (D): choose within 5 ~ 25 mm. Use the provided shank tolerance +0.005/0, m5 to ensure proper fit in the punch holder/bushing system.
  • Tip dimension (P): pick 1.2 ~ 18 mm to match the thread-forming size. Confirm tip width/feature ranges: W 1.2 ~ 6 mm and tip alteration PC 0.8 ~ 9 where applicable.
  • Height/length control: select L 40 ~ 70 mm and the LC full length alteration option that matches your required Z adjustment window (e.g., 27 ~ 79.9, 27 ~ 99.9, 32 ~ 80, 32 ~ 100, 42 ~ 99.9).
  • Tip shape and corner radius: choose tip shape A, D, E, G, R and verify R = 0.15 mm for corner control.

When regrinding is expected, use the bolt-fixed height adjustment capability to maintain thread depth without changing the full punch—still ensure the selected LC/L combination provides the needed adjustment range.

Frequently Asked Questions

Which tip shape options (A/D/E/G/R) should I choose for stable tapping in narrow pitch mold plates?+
This series is available with tip shape A, D, E, G, or R. Choose the tip shape based on the thread feature geometry you need to form at your mold core/punching location. For narrow pitch, prioritize consistent alignment controlled by the m5 shank tolerance (+0.005/0, 0) and select the appropriate P (1.2 ~ 18 mm) and W (1.2 ~ 6 mm) ranges.
What shank diameter range and tolerance apply, and how does it affect compatibility with holders?+
The shank diameter D is specified in the range 5 ~ 25 mm. The provided tolerance is +0.005/0, m5, which determines the fit to the corresponding holder or guide system. Use the m5 tolerance behavior to avoid play that could misalign the tapped feature, especially after regrinding when height adjustment is used.
How do LC and L ranges impact regrind height adjustment after edge regrinding?+
You can select L in the range 40 ~ 70 mm and choose a LC (full length alteration) option based on your adjustment requirement. The series lists multiple LC windows such as 27 ~ 79.9, 27 ~ 99.9, 32 ~ 80, 32 ~ 100, and 42 ~ 99.9. The bolt-fixed design supports practical height adjustment after regrinding—verify the chosen LC/L combination still covers the usable Z movement before the punch bottoms out.
Is TiCN/Dicoat coating appropriate for repeated thread-forming in hardened inserts?+
The punch supports TiCN and Dicoat surface treatment as listed in the specifications. This coating is intended to improve wear resistance during repeated punching cycles, helping maintain stable thread-forming performance. The steel base is specified as powdered high-speed steel, SKD11 equivalent, which complements the coating for tooling life when forming threads repeatedly.
What tip corner radius and modification ranges are available, and how should they be verified in drawings?+
The tip corner radius is given as R = 0.15 mm. Tip modification/alteration ranges include PC 0.8 ~ 9, WC 0.8 ~ 3, and the base tip dimension P 1.2 ~ 18 mm with W 1.2 ~ 6 mm. In drawings, confirm these values against the specific selected configuration (tip shape and tap standard type) to avoid mismatches in thread lead-in behavior.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.