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Pusher Pins with Spring Guide Feature

Pusher Pins with Spring Guide Feature

Pusher Pins with Spring Guide Feature are designed for controlled insertion and removal, improving alignment and positioning during assembly operations. The spring-guide function supports stable handling for repeatable performance in industrial mechanisms.

  • Spring guide feature helps ensure reliable alignment and consistent positioning
  • Supports smooth press-fit behavior to reduce friction and handling variation
  • Durable construction helps minimize wear and protect sensitive components
  • Suitable for precision assembly tasks in manufacturing and mechanical equipment

Specifications

14 configurations available

P (Tip diameter) (mm)P (Tip diameter) toleranceB (P dimension length) (mm)L (L dimension) (mm)type
20/-0.0055 ~ 2018 ~ 45-
2.50/-0.0055 ~ 2018 ~ 45-
30/-0.0055 ~ 2018 ~ 45-
3.50/-0.0055 ~ 4018 ~ 60-
40/-0.0055 ~ 4018 ~ 60-
50/-0.0055 ~ 4018 ~ 60-
60/-0.0055 ~ 4018 ~ 60-
2-0.01/-0.025 ~ 2018 ~ 45-
2.5-0.01/-0.025 ~ 2018 ~ 45-
3-0.01/-0.025 ~ 2018 ~ 45-
3.5-0.01/-0.025 ~ 4018 ~ 60-
4-0.01/-0.025 ~ 4018 ~ 60-
5-0.01/-0.025 ~ 4018 ~ 60-
6-0.01/-0.025 ~ 4018 ~ 60-

Product Guide

🏭Application Scenarios+

Where it’s used: This pusher pin with spring-guide feature is commonly applied in injection mold ejector systems and precision assembly mechanisms where part movement must stay aligned during cycling.

  • Automotive and appliance subassemblies: Use it to drive small components through aligned press-fit or insertion steps. The spring-guide helps maintain coaxial positioning so each cycle repeats the same travel and reduces scuffing on mating features.
  • Electronics enclosure and connector housings: Suitable for molds that require smooth, low-variation insertion to avoid cosmetic or functional misalignment. Stable guidance improves repeatable positioning during assembly and helps reduce downtime from sticking or debris sensitivity.
  • Small medical device housings and housings with tight fit: The controlled insertion/removal behavior supports consistent part handling in compact layouts, improving reliability over long runs.

Why this variant fits: The spring-guide feature improves alignment reliability and repeatable positioning, while smooth insertion reduces friction-related wear and variation—key for tight tolerances and frequent mold cycles.

🔧Material & Process Details+

The provided product data specifies dimensional ranges and tolerances, but it does not list a steel grade, heat treatment state, or surface treatment. Therefore, material properties such as HRC, wear resistance, and toughness trade-offs cannot be stated for this exact SKU from the given information.

How to approach material selection in tooling:

  • For high-cycle ejector use, engineers typically choose tool steels selected for balanced wear resistance and toughness; final selection should match mold steel environment and expected cycle count.
  • If the pin is specified by your supplier/manufacturer documentation with a steel grade (e.g., SKD61/H13 class for hot-work applications or SKH51/M2 class for high-wear cutting tools), then hardness and heat-treatment (such as quench & temper or nitriding) can be verified against the provided datasheet.
  • Any nitriding/carburizing specification should be confirmed because it strongly affects surface wear resistance without proportionally increasing core brittleness.
📐Sizing & Selection Guide+

Key dimensions to match: This pusher pin family is defined by the tip diameter P = 2 ~ 6 mm, tip diameter tolerance options 0/-0.005 and -0.01/-0.02, plus two length dimensions: B = 5 ~ 20 mm or B = 5 ~ 40 mm, and L = 18 ~ 45 mm or L = 18 ~ 60 mm.

  • Select P first: Choose a tip diameter that matches the mating bore/guide feature in your mold or assembly mechanism. Ensure the intended clearance/interference relationship is compatible with the listed tolerance (e.g., tighter negative tolerance supports more controlled fit outcomes).
  • Match B and L to travel and packaging: Use B to set the effective guide/engagement length, and L to satisfy overall stroke and cavity/core thickness constraints.
  • Check fit behavior: Because tolerances are specified as negative deviations (e.g., 0/-0.005), confirm that minimum diameter will still provide the required guidance without excessive play or binding.
  • Configurable vs fixed: The ranges indicate configurable sizes within the specified intervals; confirm the exact variant number for your required combination of P, B, and L.

Frequently Asked Questions

How do I select the correct tip diameter P for a mold guide or ejector hole, given the tolerance options?+
This series provides tip diameter (P) from 2 to 6 mm with tolerance choices of 0/-0.005 and -0.01/-0.02. Use the tighter negative tolerance when you need more controlled clearance or repeatable guidance. Confirm the minimum pin diameter against your mating hole tolerance so the fit supports smooth insertion without excessive play.
What should I use for B vs. L when designing ejector alignment and packaging space?+
The pin’s B dimension is available in ranges of 5~20 mm or 5~40 mm, while L is available in 18~45 mm or 18~60 mm. In design terms, treat B as the effective engagement/guide length and L as the overall length needed to meet stroke and stack-up constraints.
How does the spring guide feature affect wear and cycle-to-cycle positioning in injection molding?+
The spring-guide feature is intended to improve alignment and maintain consistent positioning during insertion/removal. By supporting stable handling, it helps reduce frictional variation and protects sensitive mating components from scuffing. This is particularly relevant for precision assembly steps and ejector-related alignment requirements.
Can I assume a specific steel grade and hardness for this pusher pin from the provided specifications?+
No—your provided data lists dimensional ranges and tolerances but does not specify the steel grade, heat treatment, or hardness (HRC). To make a hardness and wear-resistance assessment, you must obtain the steel/heat-treatment documentation for series code 110200015330 or the specific product variant.
What dimensional combination of P, B, and L is most suitable for tight-fit alignment needs?+
For tight alignment, start by selecting P within 2~6 mm that matches the mating feature, then choose the most appropriate tolerance option (0/-0.005 vs -0.01/-0.02) based on your required clearance. Then choose B to provide adequate guided engagement and L to satisfy the mold/assembly stack-up and stroke envelope within 18~45 or 18~60 mm.

Need Custom Specifications?

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