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Custom Tip Geometries: Drawing Submission Guide

Key Takeaway: Submit a dimensioned tip profile drawing (PDF/DXF) with tolerances, specify material and surface finish, and include the part drawing showing the internal feature. Custom tip core pins ship in 5–10 business days from drawing approval.

Drawing Requirements Checklist

  • Tip profile — Fully dimensioned cross-section of the tip geometry
  • Shaft diameter — Nominal diameter with tolerance (h6 or h7)
  • Overall length — Pin head to tip end
  • Tip tolerances — Geometric (concentricity, perpendicularity) + dimensional
  • Surface finish — Ra value at the tip forming surface
  • Material — SKH51, SKD61, or STAVAX ESR
  • Coating — TiCN, DLC, or none
  • Quantity — Including spare pins

Common Custom Tip Profiles

ProfileApplicationManufacturing MethodLead Time
Ball-end (spherical R)Hemispherical cavities, lens housingsCNC turning + polishing3–5 days
Chamfered (C angle)Entry chamfer for press-fit insertsCNC turning3–5 days
Conical (taper point)Tapered holes, alignment featuresCNC turning3–5 days
Multi-step tipComplex connector pin seatsCNC turning + grinding5–10 days
Contour profileCustom internal shapesEDM wire-cut or 5-axis CNC10–15 days

Submission Process

  • Step 1: Email drawing (PDF/DXF/STEP) to engineering team
  • Step 2: Engineering review (1 business day) — we verify manufacturability and request clarification if needed
  • Step 3: Quotation with confirmed lead time
  • Step 4: Drawing approval — sign off on final dimensions before production
  • Step 5: Manufacturing + inspection + shipping

Frequently Asked Questions

What information is needed to order custom tip pins?+
Dimensioned tip profile drawing (PDF/DXF), shaft diameter, length, material, tolerances, surface finish, and quantity. Part drawing showing the internal feature is helpful.
What tip profiles can be manufactured?+
Ball-end, chamfer, conical, multi-step, and custom contour profiles. Minimum feature size ~0.3 mm. EDM and 5-axis CNC for complex shapes.
How long does custom tip manufacturing take?+
5–10 business days standard. Simple profiles (chamfer, ball) 3–5 days. Complex profiles 10–15 days. Rush service 2–3 days at premium.

Related

Need Custom Tip Core Pins?

Email your tip profile drawing — we'll quote within 1 business day with confirmed lead time.

✓ 1-day quote turnaround✓ MOQ 1 piece✓ Rush service available