
Ball Lock Pilot Punches - Tapered Tip, Light Duty, Inch
Ball Lock Pilot Punches Tapered Tip, Light Duty, Inch are designed for consistent part localization with reduced start-up force. The tapered nose improves guided entry in light-duty die applications.
- Tapered tip geometry supports stable alignment during press cycles
- (M2 steel / PS4) construction with hardened wear resistance for tooling use
- Inch size locating body supports repeatable setup in pilot stations
- Suitable for progressive and transfer dies needing reliable positioning
Specifications
92 configurations available
| Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) |
|---|---|---|---|---|---|---|
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.083 ~ 0.185 |
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.186 ~ 0.375 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.083 ~ 0.185 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.186 ~ 0.375 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.083 ~ 0.185 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.186 ~ 0.375 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.083 ~ 0.185 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.186 ~ 0.375 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.083 ~ 0.185 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.186 ~ 0.375 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.083 ~ 0.185 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.186 ~ 0.375 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.249 ~ 0.5 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.249 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.249 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.249 ~ 0.5 |
| M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
Product Guide
Application Scenarios+
Ball lock pilot punches with a tapered tip are used in injection and die tooling where repeatable die-to-die alignment is critical, especially at start-up. The tapered nose helps guide the mating bushing during initial closure, reducing misalignment risk in light-duty operations.
- Progressive dies for consumer and electronics housings: The tapered entry supports stable positioning through successive stations, improving locating consistency when part-to-part loads vary slightly.
- Transfer die components and small brackets: Use these punches in pilot stations to maintain stable die registration over multiple press cycles, helping prevent cumulative drift.
- Multi-cavity tooling requiring quick setup: The inch locating body sizes allow repeatable installs in standard pilot layouts, supporting faster changeovers with consistent alignment behavior.
Choose the light-duty tapered variant when you want guided insertion and reduced start-up force while retaining hardened wear resistance appropriate for tooling duty.
Material & Process Details+
This series is offered in M2 and PS4 variants for hardened tooling performance. M2 steel (a high-speed steel, commonly referenced as AISI M2) is selected for its strong wear resistance and balanced toughness, supporting reliable pilot performance under repeated sliding/impact contact.
- M2: Typically used in a quenched & tempered hardened state for a favorable wear–toughness trade-off. Higher hardness improves abrasion resistance at the tapered tip.
- PS4: A tool steel grade option intended for hardened wear resistance with robust durability for punch applications.
Hardness is selected to resist surface wear at the point while maintaining enough toughness to avoid chipping during press start-up. Exact HRC, temper parameters, and coating are not provided in the supplied data, so confirm final heat treatment and hardness at quotation for your cycle load and wear targets.
Sizing & Selection Guide+
Selection starts by matching the shank diameter D to your pilot station requirements. This series is available in inch sizes: 0.3750" (37), 0.5000" (50), 0.6250" (62), 0.7500" (75), 0.8750" (87), and 1.0000" (100).
- Choose point length via the coded L range: Standard point length & L are available in 250–600 and 250–700 (coded inch), depending on configuration.
- Verify B/C options: Point length B & L can be 250–600 or 250–700, with an additional 275–700 option for the C-coded configuration.
- Fixed constraint: One variant lists fixed D point length B & L as 275–700, so confirm the configuration code before ordering.
Use the taper to coordinate with the mating pilot bushing geometry; keep the D diameter consistent with the bushing bore and ensure your die insert tolerances allow smooth, guided entry without binding. The P dimension range 0.083–0.749 indicates a configurable geometric parameter—confirm it matches your cavity/core and interference requirements.
Frequently Asked Questions
Which D shank diameter options are available for this light-duty inch ball lock pilot punch?+
The shank diameter D is offered in inch sizes: 0.3750" (37), 0.5000" (50), 0.6250" (62), 0.7500" (75), 0.8750" (87), and 1.0000" (100).
Select D to match the pilot station layout and the mating bushing bore so the punch can align without excessive clearance.
What point length ranges (L, B, and C coded options) should I confirm for die alignment height?+
The product lists Standard point length & L as 250–600 or 250–700 (coded inch). For point length B & L, options include 250–600 or 250–700, and for C configuration 275–700 is also listed.
One configuration notes a fixed 275–700 range for the D-coded point length B & L—confirm the exact coded configuration used in your pilot design.
How does the tapered tip geometry impact pilot alignment during die closure?+
The tapered nose is intended to improve guided entry during press start-up, supporting stable alignment during closure. This helps reduce misalignment risk in light-duty die applications where initial contact conditions matter.
In progressive or transfer tooling, this can improve repeatability across stations by maintaining consistent pilot engagement.
What material variants are available, and how do M2 and PS4 differ for tooling wear performance?+
Material options provided are M2 and PS4. M2 is a high-speed steel commonly associated with AISI M2, typically selected for strong wear resistance and a balanced wear–toughness profile in a hardened state.
PS4 is offered as an alternative hardened tool steel option for wear resistance, but specific HRC values and heat-treatment parameters are not included in the provided data—confirm at quotation for your load and expected wear.
What does the P dimension range mean for fitting to the cavity/core geometry?+
The P dimension is specified as 0.083–0.749 (inches). This indicates a geometric parameter that must be matched to your die insert and interference conditions.
When sizing the pilot system, verify P compatibility along with D and the selected coded point length so the punch engages correctly without binding.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





