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M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, In

M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, In

Ball Lock Pilot Punches - Round Tip (M2 steel) from DAYTON deliver reliable locating performance for light-duty inch applications. The CRN coating supports stable wear resistance during repeated press cycles.

  • Ball lock pilot design with a round tip for consistent alignment
  • M2 steel construction with CRN coating for improved durability
  • Designed for light-duty setups with secure, repeatable locating
  • Commonly used in progressive dies, stamping, and die alignment fixtures
⚡ Direct QuoteSend 2D/3D drawings or MISUMI / HASCO / DME part numbers for fast pricing & lead time.
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Specifications

96 configurations available

MaterialD (Shank dia.) (in)Standard Point Length & L (Length) (coded inch)[B] Point Length B & L (Length) (coded inch)[C] Point Length B & L (Length) (coded inch)[D] Point Length B & L (Length) (coded inch)P Dimension (in)
M225 (0.2500")200 ~ 500---0.05 ~ 0.25
PS425 (0.2500")200 ~ 500---0.05 ~ 0.25
M225 (0.2500")-225 ~ 500--0.05 ~ 0.25
PS425 (0.2500")-225 ~ 500--0.05 ~ 0.25
M237 (0.3750")200 ~ 600---0.061 ~ 0.123
M237 (0.3750")200 ~ 600---0.124 ~ 0.375
PS437 (0.3750")200 ~ 600---0.061 ~ 0.123
PS437 (0.3750")200 ~ 600---0.124 ~ 0.375
M237 (0.3750")-225 ~ 600--0.061 ~ 0.123
M237 (0.3750")-225 ~ 600--0.124 ~ 0.375
PS437 (0.3750")-225 ~ 600--0.061 ~ 0.123
PS437 (0.3750")-225 ~ 600--0.124 ~ 0.375
M237 (0.3750")--225 ~ 600-0.061 ~ 0.123
M237 (0.3750")--225 ~ 600-0.124 ~ 0.375
PS437 (0.3750")--225 ~ 600-0.061 ~ 0.123
PS437 (0.3750")--225 ~ 600-0.124 ~ 0.375
M250 (0.5000")200 ~ 700---0.092 ~ 0.185
M250 (0.5000")200 ~ 700---0.186 ~ 0.599
PS450 (0.5000")200 ~ 700---0.092 ~ 0.185
PS450 (0.5000")200 ~ 700---0.186 ~ 0.599
M250 (0.5000")-225 ~ 700--0.092 ~ 0.185
M250 (0.5000")-225 ~ 700--0.186 ~ 0.599
PS450 (0.5000")-225 ~ 700--0.092 ~ 0.185
PS450 (0.5000")-225 ~ 700--0.186 ~ 0.599
M250 (0.5000")--225 ~ 700-0.092 ~ 0.185
M250 (0.5000")--225 ~ 700-0.186 ~ 0.599
PS450 (0.5000")--225 ~ 700-0.092 ~ 0.185
PS450 (0.5000")--225 ~ 700-0.186 ~ 0.599
M250 (0.5000")---250 ~ 7000.092 ~ 0.185
M250 (0.5000")---250 ~ 7000.186 ~ 0.599
PS450 (0.5000")---250 ~ 7000.092 ~ 0.185
PS450 (0.5000")---250 ~ 7000.186 ~ 0.599
M262 (0.6250")225 ~ 700---0.124 ~ 0.31
M262 (0.6250")225 ~ 700---0.311 ~ 0.625
PS462 (0.6250")225 ~ 700---0.124 ~ 0.31
PS462 (0.6250")225 ~ 700---0.311 ~ 0.625
M262 (0.6250")-225 ~ 700--0.124 ~ 0.31
M262 (0.6250")-225 ~ 700--0.311 ~ 0.625
PS462 (0.6250")-225 ~ 700--0.124 ~ 0.31
PS462 (0.6250")-225 ~ 700--0.311 ~ 0.625
M262 (0.6250")--225 ~ 700-0.124 ~ 0.31
M262 (0.6250")--225 ~ 700-0.311 ~ 0.625
PS462 (0.6250")--225 ~ 700-0.124 ~ 0.31
PS462 (0.6250")--225 ~ 700-0.311 ~ 0.625
M262 (0.6250")---250 ~ 7000.124 ~ 0.31
M262 (0.6250")---250 ~ 7000.311 ~ 0.625
PS462 (0.6250")---250 ~ 7000.124 ~ 0.31
PS462 (0.6250")---250 ~ 7000.311 ~ 0.625
M275 (0.7500")225 ~ 700---0.234 ~ 0.435
M275 (0.7500")225 ~ 700---0.436 ~ 0.75

Product Guide

🏭Application Scenarios+

These M2 steel ball lock pilot punches are used to establish repeatable part positioning in light-duty inch die tooling, where consistent alignment matters but cutting loads are moderate. The round tip and ball-lock locating action help reduce drift across repeated press cycles.

  • Progressive stamping dies: Use the pilot to control feed-to-station registration. The round tip geometry supports predictable entry and the CRN coating helps maintain wear resistance as pilots ride at each station.
  • Die alignment fixtures and setup gauges: Fit the shank diameter to the fixture bushings/locating holes to improve indexing repeatability during tool changeovers.
  • Automotive and appliance connector/terminal forming: In part profiles that require stable hole/feature registration, the ball lock helps maintain secure alignment without requiring heavy-duty pilot components.

Choose the M2 + CRN variant when you need a balance of locating stability and practical wear life for light-duty stamping applications.

🔧Material & Process Details+

This product is offered in M2 (and also PS4 per the available material options), designed for pilot applications that benefit from good wear resistance and toughness. M2 corresponds to AISI M2 high-speed steel, commonly selected for cutting-edge and wear-intensive locating components.

  • M2 behavior: Typically used in a hardened condition (commonly quenched and tempered for HSS performance). Expect strong abrasion and micro-wear resistance from its high hard carbide content, with toughness governed by the tempering level.
  • CRN coating benefit: The durable CRN coating supports stable surface wear resistance during repeated press cycles, reducing rounding/fit loss at the round tip.
  • Trade-off vs PS4: PS4 is available as an alternative material option; for final selection, compare your desired wear life versus toughness and expected loading per your press environment.

Exact hardness in HRC is not specified in the provided data; hardness should be confirmed on the coating/material certification for your build.

📐Sizing & Selection Guide+

To select the correct ball lock pilot punch dimensions, start with the mold/die interface requirements for the shank diameter (D) and pilot travel/point geometry. The shank diameter range is 25 ~ 100 in, so match this value to the locating hole/bushing ID used in your die.

  • Point length selection: Choose the correct coded point length L from 200 ~ 500, 200 ~ 600, 200 ~ 700, or 225 ~ 700, according to the available stack height and engagement depth.
  • B/C options: The data includes B & L ranges of 225 ~ 500, 225 ~ 600, 225 ~ 700, and C ranges of 225 ~ 600 or 225 ~ 700; ensure your assembly has clearance for the chosen profile.
  • P dimension (in) sizing: Set the P dimension within 0.05 ~ 0.749 to achieve the intended ball-lock engagement and locating offset.

Confirm fit/tolerance behavior with your corresponding bushings/holes: pilot systems typically require controlled clearance to prevent binding while maintaining repeatability.

Frequently Asked Questions

Which material option should I choose for light-duty inch stamping pilot locating: M2 vs PS4?+
This series is available in M2 and PS4. M2 is an AISI M2 high-speed steel selection that typically targets strong wear resistance; PS4 is offered as an alternative when your die loading or toughness/wear balance needs differ. Verify your required engagement life and press load, and request the hardness/certification for the exact grade and heat-treatment state used in your quote.
How do I select the correct shank diameter (D) for my die bushings?+
Use the provided D (shank dia.) range of 25 ~ 100 in and match it to the locating bushing or die hole specification. A correct D-to-bushing match is essential to prevent play that can hurt station-to-station registration. If you are switching die components, re-check your fit/tolerance limits for clearance and binding risk.
What point length (L) coding range should I use to ensure enough engagement without interference?+
Choose Standard Point Length & L from 200 ~ 500, 200 ~ 600, 200 ~ 700, or 225 ~ 700, based on die/tool stack height. If your design uses the coded B & L or C profiles, select from the corresponding ranges (e.g., 225 ~ 500 or 225 ~ 600 / 225 ~ 700). Validate clearance for the chosen profile before finalizing the pilot length.
How should I size the P dimension to get stable ball-lock engagement?+
The P dimension is specified as 0.05 ~ 0.749 in. Set P within that range to achieve the intended locating offset and ball-lock engagement for your mating components. For best results, confirm your functional clearance so the pilot locks reliably without excessive preload.
Does the CRN coating affect wear performance at the round tip in repeated press cycles?+
Yes. The product description specifies a CRN coating to improve wear resistance during repeated press cycles. In ball-lock pilots, maintaining round-tip condition is critical for consistent entry and reduced locating degradation over time. If you need specific coating thickness or wear-life targets, request coating details during the quotation.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.