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M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, In

M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, In

Ball Lock Pilot Punches - Round Tip (M2 steel) from DAYTON deliver reliable locating performance for light-duty inch applications. The CRN coating supports stable wear resistance during repeated press cycles.

  • Ball lock pilot design with a round tip for consistent alignment
  • M2 steel construction with CRN coating for improved durability
  • Designed for light-duty setups with secure, repeatable locating
  • Commonly used in progressive dies, stamping, and die alignment fixtures
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Specifications

96 configurations available

MaterialD (Shank dia.) (in)Standard Point Length & L (Length) (coded inch)[B] Point Length B & L (Length) (coded inch)[C] Point Length B & L (Length) (coded inch)[D] Point Length B & L (Length) (coded inch)P Dimension (in)
M225 (0.2500")200 ~ 500---0.05 ~ 0.25
PS425 (0.2500")200 ~ 500---0.05 ~ 0.25
M225 (0.2500")-225 ~ 500--0.05 ~ 0.25
PS425 (0.2500")-225 ~ 500--0.05 ~ 0.25
M237 (0.3750")200 ~ 600---0.061 ~ 0.123
M237 (0.3750")200 ~ 600---0.124 ~ 0.375
PS437 (0.3750")200 ~ 600---0.061 ~ 0.123
PS437 (0.3750")200 ~ 600---0.124 ~ 0.375
M237 (0.3750")-225 ~ 600--0.061 ~ 0.123
M237 (0.3750")-225 ~ 600--0.124 ~ 0.375
PS437 (0.3750")-225 ~ 600--0.061 ~ 0.123
PS437 (0.3750")-225 ~ 600--0.124 ~ 0.375
M237 (0.3750")--225 ~ 600-0.061 ~ 0.123
M237 (0.3750")--225 ~ 600-0.124 ~ 0.375
PS437 (0.3750")--225 ~ 600-0.061 ~ 0.123
PS437 (0.3750")--225 ~ 600-0.124 ~ 0.375
M250 (0.5000")200 ~ 700---0.092 ~ 0.185
M250 (0.5000")200 ~ 700---0.186 ~ 0.599
PS450 (0.5000")200 ~ 700---0.092 ~ 0.185
PS450 (0.5000")200 ~ 700---0.186 ~ 0.599
M250 (0.5000")-225 ~ 700--0.092 ~ 0.185
M250 (0.5000")-225 ~ 700--0.186 ~ 0.599
PS450 (0.5000")-225 ~ 700--0.092 ~ 0.185
PS450 (0.5000")-225 ~ 700--0.186 ~ 0.599
M250 (0.5000")--225 ~ 700-0.092 ~ 0.185
M250 (0.5000")--225 ~ 700-0.186 ~ 0.599
PS450 (0.5000")--225 ~ 700-0.092 ~ 0.185
PS450 (0.5000")--225 ~ 700-0.186 ~ 0.599
M250 (0.5000")---250 ~ 7000.092 ~ 0.185
M250 (0.5000")---250 ~ 7000.186 ~ 0.599
PS450 (0.5000")---250 ~ 7000.092 ~ 0.185
PS450 (0.5000")---250 ~ 7000.186 ~ 0.599
M262 (0.6250")225 ~ 700---0.124 ~ 0.31
M262 (0.6250")225 ~ 700---0.311 ~ 0.625
PS462 (0.6250")225 ~ 700---0.124 ~ 0.31
PS462 (0.6250")225 ~ 700---0.311 ~ 0.625
M262 (0.6250")-225 ~ 700--0.124 ~ 0.31
M262 (0.6250")-225 ~ 700--0.311 ~ 0.625
PS462 (0.6250")-225 ~ 700--0.124 ~ 0.31
PS462 (0.6250")-225 ~ 700--0.311 ~ 0.625
M262 (0.6250")--225 ~ 700-0.124 ~ 0.31
M262 (0.6250")--225 ~ 700-0.311 ~ 0.625
PS462 (0.6250")--225 ~ 700-0.124 ~ 0.31
PS462 (0.6250")--225 ~ 700-0.311 ~ 0.625
M262 (0.6250")---250 ~ 7000.124 ~ 0.31
M262 (0.6250")---250 ~ 7000.311 ~ 0.625
PS462 (0.6250")---250 ~ 7000.124 ~ 0.31
PS462 (0.6250")---250 ~ 7000.311 ~ 0.625
M275 (0.7500")225 ~ 700---0.234 ~ 0.435
M275 (0.7500")225 ~ 700---0.436 ~ 0.75

Product Guide

🏭Application Scenarios+

Ball lock pilot punches are used to establish repeatable part-to-die registration in light-duty inch stamping and progressive dies. The round tip helps the ball-lock locating mechanism center consistently, reducing positional drift over repeated press cycles—especially when tolerances stack across multiple stations.

  • Progressive dies for connectors and small housings: Use these pilots to synchronize feed and forming steps, where short-range alignment stability is critical for reliable knockout and bending features.
  • Die alignment fixtures and transfer jigs: The M2 steel body combined with the durable CRN coating supports frequent tool handling while maintaining reliable pilot engagement on each setup.
  • Medical device components (non-precision-heavy forming): In applications where consistent feed registration is required but loads remain light, the round-tip geometry and secure ball-lock engagement improve cycle-to-cycle accuracy.

The M2/PS4 material options and the wear-focused CRN surface make this variant well suited for stable locating without overbuilding for lower load die tooling.

🔧Material & Process Details+

This series is offered in M2 steel (and also PS4 per the provided material options). M2 is a high-speed steel known for strong wear resistance under cyclic contact, making it suitable for repeated pilot engagement in light-duty press environments.

  • M2 steel (high-speed steel): Typically supplied in a hardened and tempered condition for cutting-tool-like toughness/edge retention. In wear/contact applications, the trade-off is that very high hardness can reduce impact toughness, so proper tempering is important to balance durability.
  • CRN coating: The CRN coating enhances surface hardness and reduces abrasive wear during repeated alignment cycles.
  • PS4: An available alternative material option for balancing performance needs; select based on your tool life target and operating wear mode.

Because the specific heat-treatment state (e.g., target HRC or quench/temper schedule) and final hardness values are not provided in the input data, final hardness (HRC) should be confirmed with the supplier documentation for your chosen material option.

📐Sizing & Selection Guide+

Selection starts with matching the pilot shank diameter D and the required point length to the die’s locating geometry. This series provides D (in) = 25 ~ 100 and a point length range depending on the configured length code.

  • Choose shank diameter: Verify your guide-pin/bushing interface and select a D value within 25 to 100 (in) to ensure proper engagement and support.
  • Match point length & length L: Available coded inch ranges include 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700. Point-length variants also include B & L = 225 ~ 500, 225 ~ 600, 225 ~ 700 and C = 225 ~ 600 or 225 ~ 700, while one fixed configuration lists B & L = 250 ~ 700.
  • P dimension (in): Select within 0.05 ~ 0.749, ensuring the ball/pilot stroke clears ejectors and nearby tooling.

Confirm allowable assembly clearance and fit: if your die tolerances are tight, validate that the selected P and point length provide full pilot seating without bottoming or interference on ball-lock engagement.

Frequently Asked Questions

Which material option (M2 vs PS4) is better for wear resistance in ball-lock pilot locating?+

The provided materials include M2 and PS4. For cyclic contact wear during repeated press alignment, M2 is typically chosen for its strong wear performance, especially with a CRN coating specified for this series. If your primary concern is surface wear at the pilot tip and ball-lock interface, select based on your expected cycle life and confirm the offered final heat-treatment state for the chosen material.

How do I choose the correct shank diameter D for my die guide system?+

This series lists D (shank diameter) = 25 ~ 100 (in). You should match D to the corresponding bore/bushing or pocket diameter in your die design so the pilot can seat securely without excessive play. After choosing D, verify that the selected point-length configuration does not create interference during full stroke.

What point length and L combinations are available for this pilot punch series?+

The coded point length & length L ranges include 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700. Additional coded variants specify B & L (e.g., 225 ~ 500, 225 ~ 600, 225 ~ 700) and C (e.g., 225 ~ 600, 225 ~ 700), and there is at least one fixed configuration listing B & L = 250 ~ 700. Use the configuration that gives the required seating depth in your die cavity/core layout.

How should I select the P dimension to avoid interference in ball-lock engagement?+

The P dimension is specified as 0.05 ~ 0.749 (in). Select P so that, at maximum press position and during die open/close motion, the pilot tip and ball-lock mechanism do not bottom out or collide with adjacent tooling such as stops, ejector components, or stripper plates. When in doubt, prototype with the next compatible P value within the range and validate seating repeatability.

Is the CRN coating intended for wear reduction during locating cycles, and does it change sizing requirements?+

The series description states a CRN coating is used to improve wear resistance during repeated press cycles. While the coating is mainly a surface durability feature, it can slightly affect effective wear behavior at the tip; however, the provided sizing parameters (D, L/point length, and P) should still be selected from the given ranges for correct mechanical fit. Always confirm clearance and seating depth in the die assembly rather than relying on coating thickness assumptions.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.