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M2 Steel Ball Lock Pilot Punches Round Tip Light Duty Inch,

M2 Steel Ball Lock Pilot Punches Round Tip Light Duty Inch,

Ball Lock Pilot Punches - Round Tip (M2 steel) from DAYTON deliver reliable locating performance for light-duty inch applications. The CRN coating supports stable wear resistance during repeated press cycles.

  • Ball lock pilot design with a round tip for consistent alignment
  • M2 steel construction with CRN coating for improved durability
  • Designed for light-duty setups with secure, repeatable locating
  • Commonly used in progressive dies, stamping, and die alignment fixtures
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Specifications

96 configurations available

MaterialD (Shank dia.) (in)Standard Point Length & L (Length) (coded inch)[B] Point Length B & L (Length) (coded inch)[C] Point Length B & L (Length) (coded inch)[D] Point Length B & L (Length) (coded inch)P Dimension (in)
M225 (0.2500")200 ~ 500---0.05 ~ 0.25
PS425 (0.2500")200 ~ 500---0.05 ~ 0.25
M225 (0.2500")-225 ~ 500--0.05 ~ 0.25
PS425 (0.2500")-225 ~ 500--0.05 ~ 0.25
M237 (0.3750")200 ~ 600---0.061 ~ 0.123
M237 (0.3750")200 ~ 600---0.124 ~ 0.375
PS437 (0.3750")200 ~ 600---0.061 ~ 0.123
PS437 (0.3750")200 ~ 600---0.124 ~ 0.375
M237 (0.3750")-225 ~ 600--0.061 ~ 0.123
M237 (0.3750")-225 ~ 600--0.124 ~ 0.375
PS437 (0.3750")-225 ~ 600--0.061 ~ 0.123
PS437 (0.3750")-225 ~ 600--0.124 ~ 0.375
M237 (0.3750")--225 ~ 600-0.061 ~ 0.123
M237 (0.3750")--225 ~ 600-0.124 ~ 0.375
PS437 (0.3750")--225 ~ 600-0.061 ~ 0.123
PS437 (0.3750")--225 ~ 600-0.124 ~ 0.375
M250 (0.5000")200 ~ 700---0.092 ~ 0.185
M250 (0.5000")200 ~ 700---0.186 ~ 0.599
PS450 (0.5000")200 ~ 700---0.092 ~ 0.185
PS450 (0.5000")200 ~ 700---0.186 ~ 0.599
M250 (0.5000")-225 ~ 700--0.092 ~ 0.185
M250 (0.5000")-225 ~ 700--0.186 ~ 0.599
PS450 (0.5000")-225 ~ 700--0.092 ~ 0.185
PS450 (0.5000")-225 ~ 700--0.186 ~ 0.599
M250 (0.5000")--225 ~ 700-0.092 ~ 0.185
M250 (0.5000")--225 ~ 700-0.186 ~ 0.599
PS450 (0.5000")--225 ~ 700-0.092 ~ 0.185
PS450 (0.5000")--225 ~ 700-0.186 ~ 0.599
M250 (0.5000")---250 ~ 7000.092 ~ 0.185
M250 (0.5000")---250 ~ 7000.186 ~ 0.599
PS450 (0.5000")---250 ~ 7000.092 ~ 0.185
PS450 (0.5000")---250 ~ 7000.186 ~ 0.599
M262 (0.6250")225 ~ 700---0.124 ~ 0.31
M262 (0.6250")225 ~ 700---0.311 ~ 0.625
PS462 (0.6250")225 ~ 700---0.124 ~ 0.31
PS462 (0.6250")225 ~ 700---0.311 ~ 0.625
M262 (0.6250")-225 ~ 700--0.124 ~ 0.31
M262 (0.6250")-225 ~ 700--0.311 ~ 0.625
PS462 (0.6250")-225 ~ 700--0.124 ~ 0.31
PS462 (0.6250")-225 ~ 700--0.311 ~ 0.625
M262 (0.6250")--225 ~ 700-0.124 ~ 0.31
M262 (0.6250")--225 ~ 700-0.311 ~ 0.625
PS462 (0.6250")--225 ~ 700-0.124 ~ 0.31
PS462 (0.6250")--225 ~ 700-0.311 ~ 0.625
M262 (0.6250")---250 ~ 7000.124 ~ 0.31
M262 (0.6250")---250 ~ 7000.311 ~ 0.625
PS462 (0.6250")---250 ~ 7000.124 ~ 0.31
PS462 (0.6250")---250 ~ 7000.311 ~ 0.625
M275 (0.7500")225 ~ 700---0.234 ~ 0.435
M275 (0.7500")225 ~ 700---0.436 ~ 0.75

Product Guide

🏭Application Scenarios+

These light-duty inch ball lock pilot punches are used in injection-mold tooling primarily when you need repeatable mold component alignment under frequent cycling. Their ball-lock mechanism helps maintain concentric positioning between tooling halves, reducing the risk of misalignment-related part defects.

  • Progressive die and stamping fixtures: The round tip supports consistent locating during progressive operations, where quick indexing and repeated press cycles demand stable wear performance from the CRN-coated surface.
  • Die alignment and transfer systems: Choose this variant when pilot guidance must stay dependable over repeated setup changes. The M2 steel body provides rigidity for light-duty setups while the coating helps limit wear at the locating interface.
  • Robotic or automated handling assist tooling: For fixtures that frequently re-dock and align, the ball-lock pilot design improves positional repeatability, helping maintain stable stack-up control.
🔧Material & Process Details+

This pilot punch is available in M2 steel (also offered as PS4 per the provided material options). M2 is a high-speed steel grade known for good wear resistance and adequate toughness for precision locating features under cycling loads.

  • Coating (CRN): A durable CRN coating is specified to improve sliding/impact wear resistance at the pilot interface, supporting stable performance across repeated press cycles.
  • Heat treatment (typical for M2 pilots): M2 components are commonly quenched and tempered after machining to achieve a practical balance of hardness and toughness for tool steel punches.
  • Trade-off vs. PS4: Both materials target wear-focused tooling performance; the selection between M2 and PS4 is typically based on desired hardness/wear balance for your duty cycle and alignment load profile.
📐Sizing & Selection Guide+

Select sizing by matching the pilot shank diameter and point geometry to your press-fit / locating requirements in the mold or die plate. The shank diameter D is specified in the range 25 ~ 100 in, so choose the smallest D that still provides stable alignment for the cavity/core stack-up.

  • Point length / engagement: Standard point length & L (coded inch) is available as 200 ~ 500, 200 ~ 600, 200 ~ 700, or 225 ~ 700. Use these lengths to ensure adequate engagement without bottoming in the receiving bushing.
  • Ball-lock point lengths: B & L coded ranges include 225 ~ 500, 225 ~ 600, 225 ~ 700, and C ranges include 225 ~ 600 or 225 ~ 700.
  • Fixed length option: A fixed coded range is also given as 250 ~ 700, which simplifies selection when you must standardize engagement depth.

For the P dimension (0.05 ~ 0.749), match the locating geometry to your mating hole/bushing to maintain repeatability; confirm allowable clearance/tolerance in your tooling drawings to prevent binding or excessive play.

Frequently Asked Questions

Which material should I choose for light-duty inch alignment: M2 steel or PS4?+

The catalog lists M2 and PS4 as available materials. Select M2 when you want a high-speed steel base that supports strong wear resistance for repeatedly loaded pilot features. If your application tolerates different wear/toughness behavior, PS4 can be chosen to match your specific duty cycle and alignment load.

How do I select the correct point length (L, B, C) so the ball-lock pilot engages properly?+

Use the provided coded inch ranges for Standard Point Length & L: 200~500, 200~600, 200~700, or 225~700. For ball-lock point geometry, choose from B & L ranges (225~500, 225~600, 225~700) or C ranges (225~600, 225~700). Ensure the chosen length provides sufficient engagement while avoiding bottoming against the receiving plate.

What shank diameter D range is available for this ball-lock pilot punch series?+

The shank diameter D is specified as 25 ~ 100 (in). Pick a D that matches the corresponding locating bore/bushing in your tooling plates and maintains the intended fit for alignment repeatability.

How does the CRN coating affect wear at the locating interface for repeated press cycles?+

This variant specifies a CRN coating for improved wear resistance on the locating surfaces. In applications like progressive dies and alignment fixtures, this helps reduce wear-driven drift over repeated cycles. Your final selection should still be based on the expected duty cycle and contact stress between the pilot tip and the mating component.

What is the role of the P dimension when matching the pilot to a mating hole or bushing?+

The P dimension is listed as 0.05 ~ 0.749 (in). When engineering the mating hole/bushing geometry, match P to achieve the designed guidance behavior—avoiding both excessive clearance (loss of repeatability) and too-tight fit (risk of binding).

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.