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M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, In

M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, In

Ball Lock Pilot Punches - Round Tip (M2 steel) from DAYTON deliver reliable locating performance for light-duty inch applications. The CRN coating supports stable wear resistance during repeated press cycles.

  • Ball lock pilot design with a round tip for consistent alignment
  • M2 steel construction with CRN coating for improved durability
  • Designed for light-duty setups with secure, repeatable locating
  • Commonly used in progressive dies, stamping, and die alignment fixtures
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Specifications

96 configurations available

MaterialD (Shank dia.) (in)Standard Point Length & L (Length) (coded inch)[B] Point Length B & L (Length) (coded inch)[C] Point Length B & L (Length) (coded inch)[D] Point Length B & L (Length) (coded inch)P Dimension (in)
M225 (0.2500")200 ~ 500---0.05 ~ 0.25
PS425 (0.2500")200 ~ 500---0.05 ~ 0.25
M225 (0.2500")-225 ~ 500--0.05 ~ 0.25
PS425 (0.2500")-225 ~ 500--0.05 ~ 0.25
M237 (0.3750")200 ~ 600---0.061 ~ 0.123
M237 (0.3750")200 ~ 600---0.124 ~ 0.375
PS437 (0.3750")200 ~ 600---0.061 ~ 0.123
PS437 (0.3750")200 ~ 600---0.124 ~ 0.375
M237 (0.3750")-225 ~ 600--0.061 ~ 0.123
M237 (0.3750")-225 ~ 600--0.124 ~ 0.375
PS437 (0.3750")-225 ~ 600--0.061 ~ 0.123
PS437 (0.3750")-225 ~ 600--0.124 ~ 0.375
M237 (0.3750")--225 ~ 600-0.061 ~ 0.123
M237 (0.3750")--225 ~ 600-0.124 ~ 0.375
PS437 (0.3750")--225 ~ 600-0.061 ~ 0.123
PS437 (0.3750")--225 ~ 600-0.124 ~ 0.375
M250 (0.5000")200 ~ 700---0.092 ~ 0.185
M250 (0.5000")200 ~ 700---0.186 ~ 0.599
PS450 (0.5000")200 ~ 700---0.092 ~ 0.185
PS450 (0.5000")200 ~ 700---0.186 ~ 0.599
M250 (0.5000")-225 ~ 700--0.092 ~ 0.185
M250 (0.5000")-225 ~ 700--0.186 ~ 0.599
PS450 (0.5000")-225 ~ 700--0.092 ~ 0.185
PS450 (0.5000")-225 ~ 700--0.186 ~ 0.599
M250 (0.5000")--225 ~ 700-0.092 ~ 0.185
M250 (0.5000")--225 ~ 700-0.186 ~ 0.599
PS450 (0.5000")--225 ~ 700-0.092 ~ 0.185
PS450 (0.5000")--225 ~ 700-0.186 ~ 0.599
M250 (0.5000")---250 ~ 7000.092 ~ 0.185
M250 (0.5000")---250 ~ 7000.186 ~ 0.599
PS450 (0.5000")---250 ~ 7000.092 ~ 0.185
PS450 (0.5000")---250 ~ 7000.186 ~ 0.599
M262 (0.6250")225 ~ 700---0.124 ~ 0.31
M262 (0.6250")225 ~ 700---0.311 ~ 0.625
PS462 (0.6250")225 ~ 700---0.124 ~ 0.31
PS462 (0.6250")225 ~ 700---0.311 ~ 0.625
M262 (0.6250")-225 ~ 700--0.124 ~ 0.31
M262 (0.6250")-225 ~ 700--0.311 ~ 0.625
PS462 (0.6250")-225 ~ 700--0.124 ~ 0.31
PS462 (0.6250")-225 ~ 700--0.311 ~ 0.625
M262 (0.6250")--225 ~ 700-0.124 ~ 0.31
M262 (0.6250")--225 ~ 700-0.311 ~ 0.625
PS462 (0.6250")--225 ~ 700-0.124 ~ 0.31
PS462 (0.6250")--225 ~ 700-0.311 ~ 0.625
M262 (0.6250")---250 ~ 7000.124 ~ 0.31
M262 (0.6250")---250 ~ 7000.311 ~ 0.625
PS462 (0.6250")---250 ~ 7000.124 ~ 0.31
PS462 (0.6250")---250 ~ 7000.311 ~ 0.625
M275 (0.7500")225 ~ 700---0.234 ~ 0.435
M275 (0.7500")225 ~ 700---0.436 ~ 0.75

Product Guide

🏭Application Scenarios+

Ball lock pilot punches are used to establish precise, repeatable locating between die components during press operations. With this M2-steel, round-tip configuration and a wear-focused CRN coating, the punch is well suited for light-duty inch progressive dies where consistent guidance is needed across many press cycles.

  • Progressive stamping and transfer dies: The ball-lock pilot helps maintain alignment of strip positioning and die stages; the CRN coating supports stable wear resistance as parts cycle.
  • Die alignment fixtures and setup jigs: The round tip supports reliable seating for repeatable positioning during tooling changeovers.
  • Low-to-moderate load die tooling: M2 steel provides a practical balance of hardness for locating features while keeping toughness appropriate for lighter press duty.

Use the available shank diameter and point-length coding to match your cavity/core spacing and ensure proper engagement without over-travel.

🔧Material & Process Details+

This variant uses M2 steel (also commonly referenced as an AISI M2 equivalent tool steel), engineered for cutting-tool style performance adapted to pilot locating components. The key durability feature is the CRN coating, selected to improve surface wear resistance under repeated sliding/impact contact during press cycling.

In typical mold/die practice for M2-based pilot tooling, the steel is supplied in a heat-treated state and then finished for form. Depending on supplier process, M2 is generally treated to achieve high hardness while retaining acceptable toughness; exact HRC is not specified in the provided data.

  • Wear resistance: strengthened by the CRN surface to reduce adhesive and abrasive wear on the locating tip and ball-lock area.
  • Toughness trade-off: higher hardness improves wear but can reduce resistance to edge chipping; matching duty to the “light-duty” intended application helps manage this balance.
  • Material options: PS4 is listed as an available alternative in the series; select based on your durability and cost targets, while keeping the coating consistent for wear performance.
📐Sizing & Selection Guide+

Select the pilot punch dimensions by matching the shank diameter and the coded point lengths to your die clearance and locating requirements. The shank diameter D is available from 25 ~ 100 in (as coded in the listing), so choose the diameter that fits your guide holes or leader bushings without excessive clearance.

Next, match the point length / length codes to the engagement depth between the upper and lower die elements. Available configurations include: 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700 (and corresponding point length B & L ranges such as 225 ~ 500, 225 ~ 600, 225 ~ 700, with additional C variants like 225 ~ 600 and 225 ~ 700). A fixed option is also listed at 250 ~ 700.

  • Fit considerations: keep enough lateral clearance for smooth ball locking while preventing side play that can misalign progressive stages.
  • Tolerances: follow your die-hole spec for pilot seating; the listed P dimension (0.05 ~ 0.749 in) should be matched to your designed engagement feature location.

If you share cavity/core spacing and hole diameters, you can map the correct D and coded length choice to the required engagement height.

Frequently Asked Questions

Which M2/PS4 material choice is appropriate for light-duty inch progressive die pilot locating?+

The series lists Material: M2, PS4, with M2 paired to a CRN coating in the provided description. For light-duty inch applications, M2 is typically selected for robust locating performance under repeated cycles, while PS4 is an alternative if you are balancing performance and tooling cost. Confirm coating availability for your selected material option, since wear performance depends strongly on the surface treatment.

How do I select the correct coded point length (200–700 vs 225–700 vs 250–700) for my die engagement depth?+

Choose the point length code so the pilot tip engagement matches the designed separation and travel between die halves. The listing provides length ranges such as 200–500, 200–600, 200–700, 225–700, and a fixed 250–700. Use your required engagement depth (including clearance for ball locking) to decide which range best prevents under-engagement or excessive over-travel.

What shank diameter (D) range is available, and how does it affect fit in guide holes?+

The available D (Shank dia.) is 25 ~ 100 in per the provided specifications. Select D to suit the guide-hole or bushing bore size in your tooling; too tight can hinder smooth ball locking, while too loose can create lateral play that degrades stage-to-stage alignment. Verify your die-hole tolerance strategy against your desired lateral clearance.

Does the CRN coating change how I should plan wear vs toughness for pilot alignment features?+

The description states a CRN coating for improved wear resistance under repeated press cycles. In design terms, the coating helps reduce surface wear at the round tip and locking interface, which supports stable locating over time. However, the base steel still governs toughness—so keep the tool in line with the product’s intended light-duty performance envelope to avoid chipping risk.

How do I use the P dimension (0.05–0.749 in) during pilot geometry verification?+

The series lists a P dimension (in) from 0.05 ~ 0.749. Use P to verify the relationship between the locating feature position and your die geometry, especially when you’re matching the punch to a corresponding seat, pocket, or locating surface in the press tooling. Re-check this dimension alongside the selected D and the coded point length range to ensure correct engagement location and repeatability.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.