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M2 Steel Ball Lock Pilot Punches - Round Tip

M2 Steel Ball Lock Pilot Punches - Round Tip

Ball Lock Pilot Punches - Round Tip (M2 steel) deliver stable locating performance for heavy-duty inch tooling setups. The ball lock design helps maintain consistent alignment during repeated punch operation.

  • Round tip pilot geometry supports controlled starting and accurate locating
  • M2 steel construction with hard, wear-resistant performance for tooling life
  • Machined to support repeatable fit across standard press and die interfaces
  • Used for pilot positioning in stamping, blanking, and progressive die processes
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Specifications

98 configurations available

MaterialD (Shank dia.) (in)Standard Point Length & L (Length) (coded inch)[B] Point Length B & L (Length) (coded inch)[C] Point Length B & L (Length) (coded inch)[D] Point Length B & L (Length) (coded inch)P Dimension (in)
M237 (0.3750")250 ~ 600---0.061 ~ 0.375
PS437 (0.3750")250 ~ 600---0.061 ~ 0.375
M237 (0.3750")-250 ~ 600--0.061 ~ 0.375
PS437 (0.3750")-250 ~ 600--0.061 ~ 0.375
M237 (0.3750")--250 ~ 600-0.061 ~ 0.375
PS437 (0.3750")--250 ~ 600-0.061 ~ 0.375
M250 (0.5000")250 ~ 700---0.092 ~ 0.185
M250 (0.5000")250 ~ 700---0.186 ~ 0.5
PS450 (0.5000")250 ~ 700---0.092 ~ 0.185
PS450 (0.5000")250 ~ 700---0.186 ~ 0.5
M250 (0.5000")-250 ~ 700--0.092 ~ 0.185
M250 (0.5000")-250 ~ 700--0.186 ~ 0.5
PS450 (0.5000")-250 ~ 700--0.092 ~ 0.185
PS450 (0.5000")-250 ~ 700--0.186 ~ 0.5
M250 (0.5000")--250 ~ 700-0.092 ~ 0.185
M250 (0.5000")--250 ~ 700-0.186 ~ 0.5
PS450 (0.5000")--250 ~ 700-0.092 ~ 0.185
PS450 (0.5000")--250 ~ 700-0.186 ~ 0.5
M250 (0.5000")---275 ~ 7000.092 ~ 0.185
M250 (0.5000")---275 ~ 7000.186 ~ 0.5
PS450 (0.5000")---275 ~ 7000.092 ~ 0.185
PS450 (0.5000")---275 ~ 7000.186 ~ 0.5
M262 (0.6250")-250 ~ 700--0.124 ~ 0.31
M262 (0.6250")-250 ~ 700--0.311 ~ 0.625
PS462 (0.6250")-250 ~ 700--0.124 ~ 0.31
PS462 (0.6250")-250 ~ 700--0.311 ~ 0.625
M262 (0.6250")--250 ~ 700-0.124 ~ 0.31
M262 (0.6250")--250 ~ 700-0.311 ~ 0.625
PS462 (0.6250")--250 ~ 700-0.124 ~ 0.31
PS462 (0.6250")--250 ~ 700-0.311 ~ 0.625
M262 (0.6250")---275 ~ 7000.124 ~ 0.31
M262 (0.6250")---275 ~ 7000.311 ~ 0.625
PS462 (0.6250")---275 ~ 7000.124 ~ 0.31
PS462 (0.6250")---275 ~ 7000.311 ~ 0.625
M275 (0.7500")250 ~ 700---0.234 ~ 0.435
M275 (0.7500")250 ~ 700---0.436 ~ 0.75
PS475 (0.7500")250 ~ 700---0.234 ~ 0.435
PS475 (0.7500")250 ~ 700---0.436 ~ 0.75
M275 (0.7500")-250 ~ 700--0.234 ~ 0.435
M275 (0.7500")-250 ~ 700--0.436 ~ 0.75
PS475 (0.7500")-250 ~ 700--0.234 ~ 0.435
PS475 (0.7500")-250 ~ 700--0.436 ~ 0.75
M275 (0.7500")--250 ~ 700-0.234 ~ 0.435
M275 (0.7500")--250 ~ 700-0.436 ~ 0.75
PS475 (0.7500")--250 ~ 700-0.234 ~ 0.435
PS475 (0.7500")--250 ~ 700-0.436 ~ 0.75
M275 (0.7500")---275 ~ 7000.234 ~ 0.435
M275 (0.7500")---275 ~ 7000.436 ~ 0.75
PS475 (0.7500")---275 ~ 7000.234 ~ 0.435
PS475 (0.7500")---275 ~ 7000.436 ~ 0.75

Product Guide

🏭Application Scenarios+

Ball lock pilot punches are used to establish repeatable alignment between upper and lower dies in inch-based progressive and transfer tooling. In heavy-duty stamping, the ball-lock mechanism maintains stable indexing during repeated punch cycles, helping reduce misalignment-related wear and scrap.

  • Automotive connector and terminal stamping molds: Use the round tip geometry to guide controlled entry and accurate locating at the start of each stroke, which is critical for fine-hole and multi-station part families.
  • Progressive blanking and piercing: Select this M2 steel variant for enhanced wear resistance when pilots cycle through high volumes and when punch-to-die clearance is tightly managed.
  • Indexing in multi-cavity die sets: Match pilot length to die stack-up so the ball lock engages consistently, improving positional repeatability across the production run.
🔧Material & Process Details+

This series uses M2 steel as the primary option, with an alternate material listed as PS4. M2 is a high-speed steel class known for strong wear resistance under repeated cutting/impact conditions; in pilot punch service, that translates into steadier locating performance over long production runs.

  • Heat treatment (typical for M2 pilots): supplied in a hard, work-ready condition; expected to be quenched and tempered to balance hardness and toughness.
  • Hardness / trade-off: higher hardness improves edge and wear life, while tempering maintains toughness to reduce chipping risk during alignment loading.

Because PS4 is offered as a variable material, compare hardness and wear expectations against your press duty and alignment forces; choose the grade that best matches your target tool life and resistance to abrasive wear.

📐Sizing & Selection Guide+

Proper sizing ensures the pilot can enter smoothly, engage the ball-lock reliably, and maintain alignment through the die stack. Use the shank diameter D (in) to match the intended pilot bore/guide interface; selectable sizes span 37 ~ 125 (in the provided coding/units range).

  • Pick the correct length: the standard point length and total length L are offered in multiple coded inch ranges: 250 ~ 600, 250 ~ 700, 275 ~ 700, and 300 ~ 700.
  • When your design uses point-length callouts: confirm the available B / point-length ranges match your ball-lock engagement requirement (the dataset repeats B & L options across the same coded ranges).
  • Check P dimension: with P = 0.061 ~ 0.999, verify this positional feature against your cavity/core and guide geometry.

For best fit, align both D and the selected L (or B/L) to the die housing thickness so the pilot loads without bottoming and maintains clearance tolerance throughout press cycles.

Frequently Asked Questions

Which M2 steel ball lock pilot punch length range should I choose for a progressive die stack?+
Select the length code range that matches the total die stack and required pilot engagement. This series provides standard point length & L options of 250 ~ 600, 250 ~ 700, 275 ~ 700, and 300 ~ 700 (coded inch). If your drawing uses point length B together with L, choose from the corresponding B & L options listed for those same ranges.
How do I select the correct shank diameter D for the pilot bore and guide interface?+
Use the provided D (shank dia.) range of 37 ~ 125 (in the dataset units) to match the pilot bore/guide insert diameter in your die set. Ensure the selected pilot diameter works with your intended clearance/fit strategy for ball-lock alignment. Verify that the chosen D size does not conflict with any guide bush thickness or counterbore geometry.
What is the significance of the P dimension range (0.061 ~ 0.999) for positioning accuracy?+
The P dimension (available from 0.061 ~ 0.999) represents a positional feature tied to the pilot geometry in this configuration. For die designs where locating repeatability depends on a specific engagement or seating geometry, match P to your mating interface specification. If your assembly drawings specify a particular engagement step, confirm the coded P value prior to final selection.
Is this ball lock pilot punch suitable for heavy-duty inch stamping and blanking?+
Yes. The meta description specifically targets heavy-duty inch applications and the provided usage notes include pilot positioning in stamping, blanking, and progressive die processes. The round tip pilot geometry supports controlled starting and accurate locating, while the M2 steel selection is intended for durability during repeated alignment cycles.
Can I compare M2 versus PS4 for pilot punch wear and toughness in repeated alignment cycles?+
The product data lists M2 and an alternate PS4 material option. M2 is selected for hard, wear-resistant performance and is typically quenched and tempered to balance hardness with toughness. When comparing to PS4, evaluate your press duty (number of cycles), abrasive conditions, and the level of alignment loading to decide which grade best fits your tool life targets.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.