
M2 Steel Ball Lock Pilot Punches - Round Tip
Ball Lock Pilot Punches - Round Tip (M2 steel) deliver stable locating performance for heavy-duty inch tooling setups. The ball lock design helps maintain consistent alignment during repeated punch operation.
- Round tip pilot geometry supports controlled starting and accurate locating
- M2 steel construction with hard, wear-resistant performance for tooling life
- Machined to support repeatable fit across standard press and die interfaces
- Used for pilot positioning in stamping, blanking, and progressive die processes
Specifications
98 configurations available
| Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) |
|---|---|---|---|---|---|---|
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.061 ~ 0.375 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.061 ~ 0.375 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.061 ~ 0.375 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.186 ~ 0.5 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.436 ~ 0.75 |
Product Guide
Application Scenarios+
Ball lock pilot punches are used to establish repeatable alignment between upper and lower dies in inch-based progressive and transfer tooling. In heavy-duty stamping, the ball-lock mechanism maintains stable indexing during repeated punch cycles, helping reduce misalignment-related wear and scrap.
- Automotive connector and terminal stamping molds: Use the round tip geometry to guide controlled entry and accurate locating at the start of each stroke, which is critical for fine-hole and multi-station part families.
- Progressive blanking and piercing: Select this M2 steel variant for enhanced wear resistance when pilots cycle through high volumes and when punch-to-die clearance is tightly managed.
- Indexing in multi-cavity die sets: Match pilot length to die stack-up so the ball lock engages consistently, improving positional repeatability across the production run.
Material & Process Details+
This series uses M2 steel as the primary option, with an alternate material listed as PS4. M2 is a high-speed steel class known for strong wear resistance under repeated cutting/impact conditions; in pilot punch service, that translates into steadier locating performance over long production runs.
- Heat treatment (typical for M2 pilots): supplied in a hard, work-ready condition; expected to be quenched and tempered to balance hardness and toughness.
- Hardness / trade-off: higher hardness improves edge and wear life, while tempering maintains toughness to reduce chipping risk during alignment loading.
Because PS4 is offered as a variable material, compare hardness and wear expectations against your press duty and alignment forces; choose the grade that best matches your target tool life and resistance to abrasive wear.
Sizing & Selection Guide+
Proper sizing ensures the pilot can enter smoothly, engage the ball-lock reliably, and maintain alignment through the die stack. Use the shank diameter D (in) to match the intended pilot bore/guide interface; selectable sizes span 37 ~ 125 (in the provided coding/units range).
- Pick the correct length: the standard point length and total length L are offered in multiple coded inch ranges: 250 ~ 600, 250 ~ 700, 275 ~ 700, and 300 ~ 700.
- When your design uses point-length callouts: confirm the available B / point-length ranges match your ball-lock engagement requirement (the dataset repeats B & L options across the same coded ranges).
- Check P dimension: with P = 0.061 ~ 0.999, verify this positional feature against your cavity/core and guide geometry.
For best fit, align both D and the selected L (or B/L) to the die housing thickness so the pilot loads without bottoming and maintains clearance tolerance throughout press cycles.
Frequently Asked Questions
Which M2 steel ball lock pilot punch length range should I choose for a progressive die stack?+
How do I select the correct shank diameter D for the pilot bore and guide interface?+
What is the significance of the P dimension range (0.061 ~ 0.999) for positioning accuracy?+
Is this ball lock pilot punch suitable for heavy-duty inch stamping and blanking?+
Can I compare M2 versus PS4 for pilot punch wear and toughness in repeated alignment cycles?+
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





