
M2 Steel Ball Lock Pilot Punches - Round Tip, Heavy Duty, In
Ball Lock Pilot Punches - Round Tip (M2 steel) deliver stable locating performance for heavy-duty inch tooling setups. The ball lock design helps maintain consistent alignment during repeated punch operation.
- Round tip pilot geometry supports controlled starting and accurate locating
- M2 steel construction with hard, wear-resistant performance for tooling life
- Machined to support repeatable fit across standard press and die interfaces
- Used for pilot positioning in stamping, blanking, and progressive die processes
Specifications
98 configurations available
| Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) |
|---|---|---|---|---|---|---|
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.061 ~ 0.375 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.061 ~ 0.375 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.061 ~ 0.375 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.186 ~ 0.5 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.436 ~ 0.75 |
Product Guide
Application Scenarios+
These M2 steel ball lock pilot punches are used in injection mold tooling where precise part-to-cavity positioning is critical, especially when repeated high-cycle punch actions must maintain alignment. The ball lock mechanism provides a stable locating interface, reducing pilot drift during rapid press or die movements.
- Progressive stamping/blanking die systems: Use the round tip for controlled entry and consistent locating at the start of the punch stroke, helping maintain registration across repeated cycles.
- Heavy-duty inch tooling setups: The hard, wear-resistant construction supports long service life in abrasive or high-wear pilot regions.
- Assembly and alignment features: In tooling that relies on repeatable fit between press and die interfaces, the machined shank supports reliable mechanical engagement.
For inch-based tooling layouts, the provided point length options (e.g., 250–700 coded inch ranges) help match the required engagement depth without redesigning the locating stack.
Material & Process Details+
The primary material option is M2 high-speed steel, selected for its high hardness and strong abrasion/adhesive wear resistance in locating and pilot interfaces. M2 is commonly associated with AISI M2 equivalent chemistry; in tooling use, it is typically supplied in a hardened condition suitable for durable punch and pilot applications.
- M2: High hardness for wear resistance with toughness trade-offs—ideal for maintaining pilot geometry under repeated contact.
An alternate material option is PS4, which can be chosen when a different balance of wear performance and toughness is required for specific tooling duty cycles. The exact heat-treatment state and hardness level are dependent on the supplied variant, but sizing and material selection should align with the expected wear rate and impact/loading conditions in your press interface.
Sizing & Selection Guide+
Select dimensions based on your die/core locating requirements and the required pilot engagement depth. Start with shank diameter D (in): this product supports D ranges from 37 ~ 125 (in the provided catalog units). Match the shank diameter to the mating guide/bushing bore tolerance to prevent lateral play while avoiding binding.
- Choose point length using the coded inch ranges: standard point length & L are offered across sets such as 250 ~ 600, 250 ~ 700, 275 ~ 700, and 300 ~ 700.
- B/C point length follow the same coded ranges, with available options including 275 ~ 700 and 300 ~ 700 for the D-coded case.
- Match P dimension (in): P is specified as 0.061 ~ 0.999; select P to align with your locating stack geometry and effective seating position.
Because pilot systems depend on mechanical fit, verify your target clearance/fit at the shank and ball-lock interface to maintain consistent engagement over repeated cycles.
Frequently Asked Questions
Which M2 steel ball lock pilot punch dimensions are available for heavy-duty inch tooling?+
How do I choose the correct point length (L, B, or C) for pilot engagement depth?+
What steel materials are offered, and when should I consider PS4 instead of M2?+
How should I verify shank diameter fit using the provided D range?+
Is the round tip geometry intended for controlled starting and accurate locating?+
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





