
Ball Lock Regular Punches - Light Duty X Tip
Ball Lock Regular Punches - Light Duty X tip are designed for reliable punch retention and stable ejection in tool-and-die systems, supporting smooth forming cycles with reduced wear. DAYTON manufacturing helps you keep process accuracy from setup through production.
- Ball lock regular punch form improves tip engagement consistency
- Material options include M2 steel and PS4
- Precision-ground geometry supports repeatable positioning in assemblies
- Suitable for light-duty die punching and ejector functions
Specifications
1788 configurations available
| Tip Shape | Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) | W Dimension (in) | R Dimension (in) |
|---|---|---|---|---|---|---|---|---|---|
| H | M2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | M2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | PS4 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | PS4 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | M2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | M2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | PS4 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | PS4 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
Product Guide
Application Scenarios+
These light-duty ball lock punches are used in tool-and-die and injection mold tooling where consistent punch retention and smooth ejector action are critical. The ball-lock design helps maintain stable engagement between the punch and its mating holder, reducing variation during repeated forming cycles.
- Automotive connector and bracket molds: Ideal for ejector pins/punching functions on light to moderate loads, where repeatable tip engagement improves cycle stability and helps limit wear in the working area.
- Consumer electronics housing molds: Suitable for ejector-assisted features that require reliable alignment and controlled ejection without aggressive machining demands on the punch tip.
- General light-duty die punching: The X-tip geometry supports consistent contact for smoother part formation, and the provided materials options help tailor durability to production tempo.
Choosing the X tip variant is well suited when you need dependable retention and predictable ejection behavior in compact, high-repeat assembly tooling.
Material & Process Details+
Available material options are M2 steel and PS4, allowing you to tune wear resistance and toughness for different light-duty operating profiles. M2 is a high-speed steel grade commonly selected when you want stronger wear performance at the tip during repeated punching/ejector cycles.
- M2 steel: Typically hardened and used in a quenched & tempered condition; you balance high wear resistance with reduced toughness compared to more impact-friendly steels.
- PS4: A durable alternative intended for consistent performance in punching and ejector applications, generally chosen when you need a good compromise for stable service life.
Because hardness (HRC) values are not provided in the available specification data, exact HRC confirmation should be requested for the selected option. In general, expect M2 to provide stronger wear resistance at the cutting/working interface, while toughness trade-offs should be evaluated against your part loads and cycle rates.
Sizing & Selection Guide+
Select the punch by matching both shank diameter (D) and point/tip length coding to the mold cavity/core and ejector stack-up. This series supports D = 25 ~ 100 in and coded point lengths in the ranges shown for the selected length option.
- Tip shape: Choose X as required; other tip shapes (H, J, K, L, N, O, R, V, Y, Z) indicate different engagement/contact profiles.
- Point length selections: Use the provided coded inch ranges such as 200–500, 200–600, 200–700, 225–700, or 250–700 depending on the required working projection.
- B/C/D coded variants: For assemblies that reference different internal length conventions, select the corresponding B & L and C / D ranges listed (e.g., B: 225–700, C: 225–700, D: 250–700).
Dimension features like P (0.04–0.75), W (0.04–0.437), and R (0.007) must match the mating geometry in the holder and guide elements. Since tolerance values are not specified, verify fit with the punch holder’s design tolerances and account for expected wear over production runs.
Frequently Asked Questions
Which tip shape should I choose for light-duty ejector/punch retention—specifically the X tip?+
How do I select the correct shank diameter (D) and length code for my mold stack-up?+
What material option should I pick: M2 or PS4, for consistent wear at the punch tip?+
Are there any critical dimensions besides D and L that affect compatibility with the holder?+
What dimensional variant should I use when my spec references B & L, C, or D length definitions?+
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





