
Ball Lock Regular Punch Blanks - Light Duty, Inch
Ball Lock Regular Punch Blanks (Light Duty, Inch) are designed for consistent punch retention and reliable blanking performance in tool and die assemblies. They support accurate forming cycles when paired with compatible tooling.
- Ball-lock retention design helps secure punch seating under repeated press cycles.
- Available with M2 steel options for wear resistance and dimensional stability.
- Point and shank geometries support controlled engagement for predictable forming.
- Commonly used for light-duty progressive and transfer die applications.
Specifications
2682 configurations available
| Tip Shape | Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) | W Dimension (in) | R Dimension (in) |
|---|---|---|---|---|---|---|---|---|---|
| H | M2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | M2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | A2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | A2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | PS4 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | PS4 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | M2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | M2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | A2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | A2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | PS4 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | PS4 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | A2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | A2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | A2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | A2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | A2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | A2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | A2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | A2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | A2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | A2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | A2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | A2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
Product Guide
Application Scenarios+
These light-duty ball lock punch blanks are used in injection molding and tool-and-die builds where stable punch retention is required during repetitive forming or trimming operations. In progressive and transfer die stations, the ball-lock retention helps maintain consistent punch seating, reducing the risk of tip drift and maintaining repeatable blanking strokes.
- Automotive and appliance connector subcomponents: when forming small sheet or strip features, the controlled point/shank geometry and secure seating improve process stability across high cycle counts.
- Electrical terminal and contact carrier inserts: the option to select M2 (for wear resistance and dimensional stability) supports longer run times where point tips see frequent contact and abrasion.
- General light-duty production fixtures: the inch-coded length ranges (e.g., 200–700, depending on configuration) make it straightforward to match standard die layouts while keeping seating repeatable.
This variant’s ball-lock design and configurable tip shape/length make it especially suited to dies that prioritize consistent engagement and reduced maintenance downtime.
Material & Process Details+
This product is offered in M2, A2, and PS4 steel options, selected to balance wear resistance, toughness, and dimensional stability for punch tooling. M2 is a high-speed steel commonly used for its strong wear resistance; it is typically quenched and tempered to achieve practical hot-hardness and toughness in cutting/forming tools. A2 is an air-hardening tool steel grade, often chosen when a tougher cutting edge and good dimensional stability are required; it is usually oil/air quenched followed by tempering to reach the target hardness. PS4 is provided as an alternative material option for fit and performance needs specified by the supplier’s catalog configuration.
When selecting among grades, note the trade-off: higher wear resistance materials generally require careful heat treatment to avoid brittleness, while tougher grades may show faster wear under abrasive contact. The available material choices are intended to support stable punch seating and reliable blanking in production tooling.
- Typical hardness target: selected by the grade’s heat-treatment route to reach usable punch hardness (HRC), balancing wear vs. toughness.
Sizing & Selection Guide+
Selection starts with matching the punch’s shank diameter (D) to the press tool’s guide and retention features. Available D (in) ranges from 25 to 100, so choose the smallest D that fits your station’s allowable clearance while ensuring positive ball-lock engagement.
Next, select the correct tip shape (H, J, K, L, N, O, R, V, X, Y, Z) and configure the working point length and overall length (coded inch). Depending on your build, standard point length & L are offered across 200–500, 200–600, 200–700, and 225–700, with additional coded ranges for B/L (e.g., 225–500, 225–600, 225–700) and C (e.g., 225–600, 225–700), plus a fixed option range of 250–700 for the provided fixed configuration.
- Stroke/engagement matching: use the coded point length (B or C where applicable) to ensure controlled engagement without bottoming in the die opening.
- Fit considerations: keep shank diameter aligned to guide/retainer tolerances so the ball-lock seating remains repeatable across cycles.
Confirm P (0.04–0.75 in) and W (0.04–0.437 in) dimensions as they affect point geometry and engagement depth for your specific station.
Frequently Asked Questions
Which material grade (M2, A2, or PS4) should I choose for light-duty ball lock punch blanks?+
Choose M2 when you want higher wear resistance and strong dimensional stability for repeated blanking contact. Select A2 when you prioritize toughness and stable performance with air-hardening tool steel behavior after quench/temper. PS4 is an additional material option provided by the catalog configuration when a specific fit/performance requirement is targeted.
How do I match the punch shank diameter (D) to my die shoe/guide for reliable ball-lock seating?+
Use the available D range of 25–100 (in) to match your guide and retention geometry. Since ball-lock performance depends on secure seating under repeated cycles, select a D that maintains the intended clearance and prevents movement during press strokes. If your station uses tighter guiding features, select the D at the correct fit to avoid loosening while still allowing assembly.
What tip shapes are available and how should I choose between H, J, K, L, and the other options?+
The punch blanks support multiple tip shapes: H, J, K, L, N, O, R, V, X, Y, Z. Select the tip shape based on the contact profile required for your blanking/forming geometry and the controlled engagement you need in the station. Pair the tip shape selection with the correct point length coding (B/L or C ranges where applicable) to achieve the desired engagement depth.
How do the coded length ranges (200–500, 200–600, 200–700, 225–700, and fixed 250–700) impact die design?+
These coded ranges define the standard point length and L configurations and therefore affect how far the punch tip reaches into the die opening. For consistent blanking, match the coded point length to your die clearance so the punch achieves full forming without bottoming. The fixed configuration of 250–700 provides a narrower length option set when your station geometry aligns with that range.
Which geometry parameters (P, W, R) should I verify before finalizing the punch selection?+
Verify P (0.04–0.75 in), W (0.04–0.437 in), and the provided R value (0.007 in) to ensure the point geometry matches your forming requirements. These dimensions influence how the punch engages the material and how the tip profile behaves during each stroke. Confirm these values are consistent with your die opening, material thickness assumptions, and desired forming/break geometry.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





