
Ball Lock Regular Punches - Light Duty, Inch, XNP Coating
Ball Lock Regular Punches - Light Duty, Inch, XNP Coating are designed for reliable punch retention and consistent ejection in light-duty die operations. The ball-lock tip helps maintain stable contact under repeated cycles, supporting dependable production results.
- Ball-lock regular punch geometry for secure retention and repeatable ejection
- XNP coating for improved surface durability in routine forming and trimming
- Supports light-duty setups using selectable tip shapes and coded point lengths
- Commonly used in progressive dies and tooling requiring compact, indexed punch control
Specifications
1788 configurations available
| Tip Shape | Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) | W Dimension (in) | R Dimension (in) |
|---|---|---|---|---|---|---|---|---|---|
| H | M2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | M2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | PS4 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | PS4 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | M2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | M2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | PS4 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.04 ~ 0.092 | - |
| H | PS4 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.04 ~ 0.249 | 0.062 ~ 0.249 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.05 ~ 0.124 | 0.125 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.125 ~ 0.374 | 0.125 ~ 0.374 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
Product Guide
Application Scenarios+
These light-duty ball-lock punches are used in injection mold tooling and dies where the punch must stay securely retained and deliver repeatable ejection during frequent press cycles. The ball-locked tip geometry helps maintain stable contact, reducing the risk of tip shift and supporting consistent part ejection in compact, indexed setups.
- Progressive die stations: Ideal for trimming and forming operations that require reliable punch retention and predictable stroke-to-stroke performance, especially when multiple tools are mounted close together.
- Die maintenance and refurbishment: The XNP coating variant supports routine forming and trimming by improving surface durability, helping punches resist wear in maintenance-heavy environments.
- Light-duty housings and brackets: Suitable where modest forming loads benefit from controlled punch control using selectable tip shapes (H, J, K, L, N, O, R, V, X, Y, Z) and coded inch point lengths.
Choose this variant when die life and repeatability matter more than maximum heavy-duty toughness.
Material & Process Details+
This series is available in M2 or PS4 material options, intended for light-duty die applications. M2 (high-speed steel family) is typically selected when higher wear resistance is needed; it is generally supplied in a hardened condition for good edge stability under repeated cycling. PS4 is offered as an alternative material choice for users optimizing for cost/performance in routine forming and trimming.
- XNP coating: Applied to improve surface durability and help reduce abrasion-related wear during standard die operations.
- Hardness/heat treatment state: The exact HRC and heat-treatment recipe are not specified in the provided metadata, so select based on your supplier’s material certificate for the exact hardened or treated state.
- Trade-offs: In general, higher-wear steels prioritize hardness, while softer-tougher choices can better tolerate minor misalignment at the expense of wear rate.
Confirm final hardness (HRC) and coating system details with your purchase documentation for critical wear targets.
Sizing & Selection Guide+
Select the correct punch size by matching the shank diameter D and the coded point length L to your mold/die cavity/core requirements. This series provides D (Shank dia.) from 25 to 100 in and multiple L length ranges (coded inch) depending on the point-length configuration.
- Choose D first: Ensure the shank diameter (25–100) matches the guide/bushing or hole diameter requirement in your die set with your intended fit.
- Select the point length by format: For “Standard Point Length & L,” ranges include 200–500, 200–600, 200–700, 225–700, and 225–700 (as listed). For B/C/D point-length groupings, use the provided ranges such as B & L: 225–500 / 225–600 / 225–700, C: 225–600 / 225–700, and D: 250–700.
- Use P and W geometry limits: Keep your design within P = 0.04–0.75 in and W = 0.04–0.437 in, and respect the small R = 0.007 in value listed.
Tolerance guidance is not specified in the provided data; therefore, verify assembly fit (guide clearance and retention) against your die standards and purchase drawings.
Frequently Asked Questions
Which tip shapes (H, J, K, L, etc.) should be used to maintain repeatable ejection in light-duty die stations?+
This series supports Tip Shape: H, J, K, L, N, O, R, V, X, Y, Z. Select the tip geometry that matches your cavity/core interface and required contact profile, then keep the same coded point length (L) to preserve repeatability. The ball-locked tip design supports stable retention under repeated cycling, which is important when multiple stations index in progressive die layouts.
How do I choose the correct coded point length L for the ball-lock regular punch?+
Point length is provided as coded inch ranges depending on the configuration: Standard Point Length & L includes 200–500, 200–600, 200–700, 225–700, and 225–700 (as listed). Additional groupings include B & L: 225–500 / 225–600 / 225–700, C: 225–600 / 225–700, and D: 250–700 (and longer variants shown for the “D point length” line). Match L to your required protrusion/working length so the punch reaches the intended ejection depth without overtravel.
What material and coating combination is appropriate for routine forming and trimming where wear is a concern?+
The light-duty punches can be supplied in M2 or PS4 and include the XNP coating variant referenced for improved surface durability. Use M2 when you want higher wear resistance for frequent cycles, and use PS4 when you prefer an alternative material choice for routine forming/trimming. For final wear-rate predictions, request the material’s hardened state and hardness certification (HRC) since the exact HRC is not stated in the metadata.
How do I size shank diameter D to match my die guide or retention system?+
The shank diameter D (in) is 25 ~ 100 for this series. Choose the D value that matches the guide/bushing or retention hole diameter in your die set and preserves the intended fit for smooth stroke and secure ball-lock engagement. Because tolerance ranges are not provided, validate clearance and retention with your die standards and the official punch drawing for your selected tip shape and coded length.
What geometric limits (P, W, R) should I consider during punch interface design?+
The provided dimensional metadata lists P = 0.04–0.75 in, W = 0.04–0.437 in, and R = 0.007 in. When designing the mating opening or cavity/core relief, keep the interface geometry consistent with these ranges to avoid interference and to maintain the ball-locked retention performance. If your design requires tighter control than these ranges imply, verify the exact dimensions from the product drawing for the selected configuration.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





