
Ball Lock Regular Punches Heavy Duty
Ball Lock Regular Punches Heavy Duty are designed for robust punch tooling in production environments, supporting dependable part stripping and stable blanking performance. Built for repeatable setups and long-running cycles, these punches help reduce variation during forming operations.
- Heavy-duty ball lock punch construction supports stable retention in holders
- XCN coating options help improve wear resistance for demanding cycles
- Standardized part design supports consistent assembly and regrinding workflows
- Common for tooling of press operations requiring repeatable stripping
Specifications
1950 configurations available
| Tip Shape | Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) | W Dimension (in) | R Dimension (in) |
|---|---|---|---|---|---|---|---|---|---|
| H | M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.25 ~ 0.624 | 0.25 ~ 0.624 | - |
| H | M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.25 ~ 0.624 | 0.125 ~ 0.249 | - |
| H | M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.125 ~ 0.249 | 0.25 ~ 0.624 | - |
| H | M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.125 ~ 0.249 | 0.125 ~ 0.249 | - |
| H | PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.25 ~ 0.624 | 0.25 ~ 0.624 | - |
| H | PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.25 ~ 0.624 | 0.125 ~ 0.249 | - |
Product Guide
Application Scenarios+
These heavy-duty ball lock punches are used in inch-based punch tooling where consistent blanking and dependable part stripping are critical. In automotive connector and bracket press operations, the stable ball-lock retention helps maintain punch position in the holder during high-cycle runs, supporting repeatable blank size and predictable strip-off behavior.
They are also suitable for electronics and appliance components that require accurate blanking of thin-to-medium gauge sheet. The XCN coating options are selected to improve wear resistance under abrasive press loads, helping reduce dimensional drift over regrinds.
- Automotive connector molds/tooling: stable retention in holders for consistent stripping and blanking.
- Electronics/appliance press operations: coating-enhanced wear resistance for long-running cycles.
- High-volume forming lines: standardized punch design supports repeatable setups and regrind workflows.
Material & Process Details+
This punch series is offered in M2 and PS4 steel options, with tip shapes available in H/J/K/L/N/O/R/V/X/Y/Z. M2 is typically used when high wear resistance and cutting edge durability are priorities, while PS4 is selected when a balance of toughness and wear performance is required for press production.
For robust punch tooling, the steel is produced and heat-treated for service hardness. Depending on the selected grade and coating (such as XCN options), the manufacturing route commonly includes a quench-and-temper or equivalent hardening process to achieve the required hardness for blanking while maintaining toughness to resist chipping under impact loads.
- M2: high hardness potential; strong wear resistance for demanding cycles.
- PS4: toughness-focused option compared to very high-hardness grades.
- XCN coating option: supports wear life and helps stabilize performance during repeated regrinds.
Sizing & Selection Guide+
Select dimensions by matching the punch shank, point length, and point shape to the die cavity/core geometry and strip conditions. Start with the D (Shank dia.) range of 37 ~ 125 in to ensure proper fit within your ball lock punch holder. Confirm that your holder’s ball-lock interface is compatible with the chosen shank diameter and tip style.
Next, choose the point length based on your required penetration and blanking depth. Supported standard point length & L coded inch ranges include 250–600, 250–700, 275–700, and 300–700. For long-hole/strip profiles, verify whether your setup requires the narrower options tied to specific D ranges (for example, D point length B & L: 275–700 or 300–700 as listed).
- P dimension: 0.05 ~ 1 in
- W dimension: 0.05 ~ 0.5 in
- R dimension: 0.007 in (fixed range stated)
Use the listed ranges to map directly to cavity/core working dimensions; where regrinding is expected, standardize the initial length selection and maintain consistent regrind allowances to preserve fit and stripping stability.
Frequently Asked Questions
Which material grade (M2 or PS4) is better for long-run inch punch tooling with heavy stripping loads?+
How do I match the ball lock punch shank diameter D to the punch holder?+
What point length L options are available, and how should I choose among 250–600, 250–700, 275–700, and 300–700?+
How do the tip shape options (H, J, K, L, N, O, R, V, X, Y, Z) affect blanking accuracy and stripping stability?+
What tolerances or geometry constraints should I consider for P, W, and R when comparing punches for the same die design?+
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





