
Ball Lock Regular Punches Heavy Duty Inch XCDP Coating
Ball Lock Regular Punches Heavy Duty Inch XCDP Coating deliver consistent ejection force for die and mold maintenance. The ball-lock construction helps stabilize punch alignment under heavy production cycles.
- Ball-lock tip design improves punch retention and positional repeatability
- Inch heavy-duty build with XCDP coating supports wear-resistant performance
- Tool steel options (choice of M2 or PS4) for robust long-term use
- Commonly used in progressive dies and precision forming applications
Specifications
1950 configurations available
| Tip Shape | Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) | W Dimension (in) | R Dimension (in) |
|---|---|---|---|---|---|---|---|---|---|
| H | M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.05 ~ 0.374 | 0.05 ~ 0.124 | - |
| H | PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.05 ~ 0.374 | 0.062 ~ 0.374 | - |
| H | M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.093 ~ 0.186 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.093 ~ 0.186 | 0.187 ~ 0.499 | - |
| H | PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.187 ~ 0.499 | 0.093 ~ 0.186 | - |
| H | PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.187 ~ 0.499 | 0.187 ~ 0.499 | - |
| H | M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.25 ~ 0.624 | 0.25 ~ 0.624 | - |
| H | M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.25 ~ 0.624 | 0.125 ~ 0.249 | - |
| H | M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.125 ~ 0.249 | 0.25 ~ 0.624 | - |
| H | M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.125 ~ 0.249 | 0.125 ~ 0.249 | - |
| H | PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.25 ~ 0.624 | 0.25 ~ 0.624 | - |
| H | PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.25 ~ 0.624 | 0.125 ~ 0.249 | - |
Product Guide
Application Scenarios+
These heavy-duty ball-lock punches are designed for injection-molding and die-tooling applications where repeatable ejection and reliable punch retention are critical. In progressive die stations, the ball-lock tip stabilizes punch alignment during high-cycle operation, helping maintain consistent force delivery and reducing the risk of punch drift.
For automotive connector and terminal tooling, they support durable, long-running ejection in forming and trimming operations. The inch heavy-duty construction combined with an XCDP coating improves wear performance, which is important where sliding contact and abrasion occur.
They are also suited for precision forming and maintenance-intensive die environments that require predictable positioning. Select the appropriate tool steel option (M2 or PS4) to match your tooling’s wear-versus-toughness needs, while the available shank diameter and length ranges allow integration across common core/cavity layouts.
- Progressive dies: stable alignment under heavy production cycles
- Automotive tooling: long wear life with XCDP coating
- Precision forming: repeatable punch retention for consistent ejection
Material & Process Details+
This series is offered in two tool steel options: M2 and PS4, both intended for long-wear tooling performance. The key trade-off engineers consider is typically wear resistance versus toughness under repeated loading; M2 is commonly selected when abrasive wear and edge durability are priorities, while PS4 is chosen when a different balance of machinability and toughness is beneficial for the die environment.
The XCDP coating (not a bulk heat-treatment state, but a surface enhancement) is intended to improve surface wear resistance and help preserve working dimensions during long production runs.
- Heat treatment state: tool steel condition supplied for punch use (final properties depend on the selected grade and the manufacturer’s heat treatment process).
- Hardness: final HRC should be confirmed for your specific grade and coating process to ensure compatibility with your cavity/core steel and anticipated contact pressures.
- Wear vs. toughness: higher wear resistance generally reduces impact tolerance, so match the grade to your cycle intensity and material abrasion level.
Sizing & Selection Guide+
Select ball-lock punch size by matching the shank diameter (D) and the point length (L) to your die block and required working stroke. Available D shank diameters range from 37 to 125 in, enabling fit across larger tooling layouts.
Point length is provided in multiple coded-inch ranges, including 250–600, 250–700, 275–700, and 300–700 depending on the selected configuration. Use the appropriate B and C point-length options when your design requires a specific ball-lock working geometry; for some variants, D point length options are listed as 275–700 or 300–700.
- P dimension: 0.05–1 in (used for fine geometric matching)
- W dimension: 0.05–0.5 in
- R dimension: 0.007 in (specified)
Tolerance & fit: ball-lock retention relies on correct seating geometry; verify die-side clearance and punch seating surfaces for the chosen tip shape (H, J, K, L, N, O, R, V, X, Y, Z) to ensure stable retention and repeatability.
Frequently Asked Questions
Which tip shapes (H/J/K/L/N/O/R/V/X/Y/Z) are typically chosen for stable ball-lock retention in progressive dies?+
This series supports multiple tip shapes: H, J, K, L, N, O, R, V, X, Y, Z. Choose the tip shape that best matches your die opening and required ejection/contact geometry to maintain consistent ball-lock seating under cycling. For high-cycle progressive die work, prioritize shapes that support the ball-lock’s intended retention and positional repeatability.
How do I select between M2 and PS4 tool steel options for punch wear vs. toughness?+
The product is available in M2 and PS4 tool steel grades. In general, M2 is often selected when wear and edge durability are primary concerns, while PS4 may be chosen for a different balance of toughness/performance in your forming environment. Confirm final HRC and hardness/grade condition for your exact grade selection, since the required toughness can change with cycle rate and contact pressure.
What point length L range should I use when designing for die stroke and working length?+
Point length L is offered in coded-inch ranges such as 250–600, 250–700, 275–700, and 300–700 depending on configuration. Match the selected L range to the required working engagement length in your die block while leaving clearance for ball-lock seating. If your design uses a specific geometry tied to B or C point lengths, ensure those ranges are consistent with your cavity/core stack-up.
What shank diameter D range is available for integration with existing die guide and punch bushings?+
The shank diameter D range for this series is 37 to 125 in. Select the D value that matches your die-side guide/punch bushing sizing so the punch remains aligned and retained during cycling. After selecting D, verify seating fit for the selected tip shape to maintain repeatability.
Does the XCDP coating change how I should evaluate expected wear or hardness compatibility?+
The punches include an XCDP coating intended to improve surface wear resistance and help maintain performance under repeated contact. Because coating alters surface behavior but not the underlying bulk grade choice, you should still verify the final hardness state (HRC) for the selected steel option. Compatibility is best assessed by confirming the grade condition and planned operating pressures against your cavity/core materials.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





