
Ball Lock Pilot Punches - Tapered Tip, Light Duty, Inch
Ball Lock Pilot Punches Tapered Tip, Light Duty, Inch are designed for consistent part localization with reduced start-up force. The tapered nose improves guided entry in light-duty die applications.
- Tapered tip geometry supports stable alignment during press cycles
- (M2 steel / PS4) construction with hardened wear resistance for tooling use
- Inch size locating body supports repeatable setup in pilot stations
- Suitable for progressive and transfer dies needing reliable positioning
Specifications
92 configurations available
| Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) |
|---|---|---|---|---|---|---|
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.083 ~ 0.185 |
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.186 ~ 0.375 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.083 ~ 0.185 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.186 ~ 0.375 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.083 ~ 0.185 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.186 ~ 0.375 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.083 ~ 0.185 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.186 ~ 0.375 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.083 ~ 0.185 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.186 ~ 0.375 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.083 ~ 0.185 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.186 ~ 0.375 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.249 ~ 0.5 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.249 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.249 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.249 ~ 0.5 |
| M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
Product Guide
Application Scenarios+
Used in injection mold tooling as a pilot punch for die-set and cavity alignment, this light-duty ball-lock locator helps establish consistent part positioning with reduced initial start-up force.
- Automotive electrical connector molds: In progressive/transfer tooling, the tapered nose eases guided entry into mating ball-lock bushings, improving repeatability during high-cycle shutoff while keeping locating forces manageable for lighter die sections.
- Consumer appliance housings and brackets: For multi-cavity inserts where repeatable shut height and registration matter, the inch sizing body supports stable setup in pilot stations, reducing drift between rework or die changeovers.
- Medical device housings (light-duty alignment features): When precision alignment is required but loads are moderate, the tapered tip geometry supports controlled contact and helps maintain locate accuracy across press cycles.
Its M2 or PS4 options are suited to wear-prone pilot interfaces, supporting reliable locating in everyday die production.
Material & Process Details+
This ball lock pilot punch is offered in M2 or PS4 steel, selected for wear resistance at the locating interface. M2 is a high-speed steel commonly used where tool life matters; it balances hardness and abrasion resistance with toughness suitable for repetitive press impacts.
- M2: Typically provided in a hardened condition; expect higher wear resistance with a trade-off toward reduced toughness compared with lower alloy steels.
- PS4: Also selected for hardened wear surfaces in tooling applications; it can offer strong performance in wear-dominant pilot contacts depending on heat treatment.
Because the provided data does not include exact HRC targets or the stated heat-treatment route (e.g., quench & temper, nitriding), hardness and thermal state should be confirmed for the specific part lot before critical life predictions.
Sizing & Selection Guide+
Select the punch based on the shank diameter D and the coded point length range that matches the pilot engagement depth in your mold. Available shank diameters are 0.3750" (37), 0.5000" (50), 0.6250" (62), 0.7500" (75), 0.8750" (87), and 1.0000" (100).
- Point length / L coding: Standard point length & L are available in 250–600 or 250–700 (coded inch), depending on the selected variant.
- Point length options (B & L coding): B & L are offered as 250–600 / 250–700, and also 275–700 for the C option; one fixed variant lists B & L as 275–700.
Verify fit at the pilot interface using the P dimension range of 0.083 ~ 0.749 in, since engagement depth and clearance determine how firmly the ball-lock locates during cycling. Choose the coded length so the tapered tip completes guided entry without bottoming in the mating bushing.
Frequently Asked Questions
Which shank diameter (D) range is available for these inch ball lock pilot punches?+
What are the available coded point length ranges (L / B & L) for proper engagement depth?+
What material options are offered, and how do M2 versus PS4 impact locating wear at pilot interfaces?+
How do I choose the P dimension (0.083 ~ 0.749 in) to avoid misalignment or bottoming?+
Are these suitable for progressive or transfer dies requiring repeatable positioning?+
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





