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Ball Lock Pilot Punches - Tapered Tip, Light Duty, Inch

Ball Lock Pilot Punches - Tapered Tip, Light Duty, Inch

Ball Lock Pilot Punches Tapered Tip, Light Duty, Inch are designed for consistent part localization with reduced start-up force. The tapered nose improves guided entry in light-duty die applications.

  • Tapered tip geometry supports stable alignment during press cycles
  • (M2 steel / PS4) construction with hardened wear resistance for tooling use
  • Inch size locating body supports repeatable setup in pilot stations
  • Suitable for progressive and transfer dies needing reliable positioning
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Specifications

92 configurations available

MaterialD (Shank dia.) (in)Standard Point Length & L (Length) (coded inch)[B] Point Length B & L (Length) (coded inch)[C] Point Length B & L (Length) (coded inch)[D] Point Length B & L (Length) (coded inch)P Dimension (in)
M237 (0.3750")250 ~ 600---0.083 ~ 0.185
M237 (0.3750")250 ~ 600---0.186 ~ 0.375
PS437 (0.3750")250 ~ 600---0.083 ~ 0.185
PS437 (0.3750")250 ~ 600---0.186 ~ 0.375
M237 (0.3750")-250 ~ 600--0.083 ~ 0.185
M237 (0.3750")-250 ~ 600--0.186 ~ 0.375
PS437 (0.3750")-250 ~ 600--0.083 ~ 0.185
PS437 (0.3750")-250 ~ 600--0.186 ~ 0.375
M237 (0.3750")--250 ~ 600-0.083 ~ 0.185
M237 (0.3750")--250 ~ 600-0.186 ~ 0.375
PS437 (0.3750")--250 ~ 600-0.083 ~ 0.185
PS437 (0.3750")--250 ~ 600-0.186 ~ 0.375
M250 (0.5000")250 ~ 700---0.092 ~ 0.248
M250 (0.5000")250 ~ 700---0.249 ~ 0.5
PS450 (0.5000")250 ~ 700---0.092 ~ 0.248
PS450 (0.5000")250 ~ 700---0.249 ~ 0.5
M250 (0.5000")-250 ~ 700--0.092 ~ 0.248
M250 (0.5000")-250 ~ 700--0.249 ~ 0.5
PS450 (0.5000")-250 ~ 700--0.092 ~ 0.248
PS450 (0.5000")-250 ~ 700--0.249 ~ 0.5
M250 (0.5000")--250 ~ 700-0.092 ~ 0.248
M250 (0.5000")--250 ~ 700-0.249 ~ 0.5
PS450 (0.5000")--250 ~ 700-0.092 ~ 0.248
PS450 (0.5000")--250 ~ 700-0.249 ~ 0.5
M250 (0.5000")---275 ~ 7000.092 ~ 0.248
M250 (0.5000")---275 ~ 7000.249 ~ 0.5
PS450 (0.5000")---275 ~ 7000.092 ~ 0.248
PS450 (0.5000")---275 ~ 7000.249 ~ 0.5
M262 (0.6250")250 ~ 700---0.124 ~ 0.31
M262 (0.6250")250 ~ 700---0.311 ~ 0.625
PS462 (0.6250")250 ~ 700---0.124 ~ 0.31
PS462 (0.6250")250 ~ 700---0.311 ~ 0.625
M262 (0.6250")-250 ~ 700--0.124 ~ 0.31
M262 (0.6250")-250 ~ 700--0.311 ~ 0.625
PS462 (0.6250")-250 ~ 700--0.124 ~ 0.31
PS462 (0.6250")-250 ~ 700--0.311 ~ 0.625
M262 (0.6250")--250 ~ 700-0.124 ~ 0.31
M262 (0.6250")--250 ~ 700-0.311 ~ 0.625
PS462 (0.6250")--250 ~ 700-0.124 ~ 0.31
PS462 (0.6250")--250 ~ 700-0.311 ~ 0.625
M262 (0.6250")---275 ~ 7000.124 ~ 0.31
M262 (0.6250")---275 ~ 7000.311 ~ 0.625
PS462 (0.6250")---275 ~ 7000.124 ~ 0.31
PS462 (0.6250")---275 ~ 7000.311 ~ 0.625
M275 (0.7500")250 ~ 700---0.234 ~ 0.435
M275 (0.7500")250 ~ 700---0.436 ~ 0.75
PS475 (0.7500")250 ~ 700---0.234 ~ 0.435
PS475 (0.7500")250 ~ 700---0.436 ~ 0.75
M275 (0.7500")-250 ~ 700--0.234 ~ 0.435
M275 (0.7500")-250 ~ 700--0.436 ~ 0.75

Product Guide

🏭Application Scenarios+

Used in injection mold tooling as a pilot punch for die-set and cavity alignment, this light-duty ball-lock locator helps establish consistent part positioning with reduced initial start-up force.

  • Automotive electrical connector molds: In progressive/transfer tooling, the tapered nose eases guided entry into mating ball-lock bushings, improving repeatability during high-cycle shutoff while keeping locating forces manageable for lighter die sections.
  • Consumer appliance housings and brackets: For multi-cavity inserts where repeatable shut height and registration matter, the inch sizing body supports stable setup in pilot stations, reducing drift between rework or die changeovers.
  • Medical device housings (light-duty alignment features): When precision alignment is required but loads are moderate, the tapered tip geometry supports controlled contact and helps maintain locate accuracy across press cycles.

Its M2 or PS4 options are suited to wear-prone pilot interfaces, supporting reliable locating in everyday die production.

🔧Material & Process Details+

This ball lock pilot punch is offered in M2 or PS4 steel, selected for wear resistance at the locating interface. M2 is a high-speed steel commonly used where tool life matters; it balances hardness and abrasion resistance with toughness suitable for repetitive press impacts.

  • M2: Typically provided in a hardened condition; expect higher wear resistance with a trade-off toward reduced toughness compared with lower alloy steels.
  • PS4: Also selected for hardened wear surfaces in tooling applications; it can offer strong performance in wear-dominant pilot contacts depending on heat treatment.

Because the provided data does not include exact HRC targets or the stated heat-treatment route (e.g., quench & temper, nitriding), hardness and thermal state should be confirmed for the specific part lot before critical life predictions.

📐Sizing & Selection Guide+

Select the punch based on the shank diameter D and the coded point length range that matches the pilot engagement depth in your mold. Available shank diameters are 0.3750" (37), 0.5000" (50), 0.6250" (62), 0.7500" (75), 0.8750" (87), and 1.0000" (100).

  • Point length / L coding: Standard point length & L are available in 250–600 or 250–700 (coded inch), depending on the selected variant.
  • Point length options (B & L coding): B & L are offered as 250–600 / 250–700, and also 275–700 for the C option; one fixed variant lists B & L as 275–700.

Verify fit at the pilot interface using the P dimension range of 0.083 ~ 0.749 in, since engagement depth and clearance determine how firmly the ball-lock locates during cycling. Choose the coded length so the tapered tip completes guided entry without bottoming in the mating bushing.

Frequently Asked Questions

Which shank diameter (D) range is available for these inch ball lock pilot punches?+
The available shank diameter D is specified in inch sizes: 0.3750" (37), 0.5000" (50), 0.6250" (62), 0.7500" (75), 0.8750" (87), and 1.0000" (100). Select the D that matches the pilot station bore or mating component dimensions for your die set.
What are the available coded point length ranges (L / B & L) for proper engagement depth?+
Standard point length & L options are provided as coded inch ranges of 250–600 or 250–700. For B & L, options include 250–600, 250–700, 275–700, and one fixed configuration lists 275–700. Choose the range so the tapered tip completes engagement without excessive over-travel in the mating housing.
What material options are offered, and how do M2 versus PS4 impact locating wear at pilot interfaces?+
This series is available in M2 and PS4 steel. Both are intended for hardened wear performance at the locating surface; M2 is generally associated with higher wear resistance in hardened tool applications, while PS4 is also selected for hardened tooling use. Confirm the exact heat treatment/HRC for the lot if you are targeting specific life cycles.
How do I choose the P dimension (0.083 ~ 0.749 in) to avoid misalignment or bottoming?+
Use the provided P dimension range of 0.083–0.749 in to match the clearance and engagement geometry between the pilot punch and the mating ball-lock receiver. If P is selected too small, you risk insufficient engagement; too large can increase the chance of bottoming or increased locating load. Validate with a dry-fit check at shut height.
Are these suitable for progressive or transfer dies requiring repeatable positioning?+
Yes. The product description specifies suitability for progressive and transfer dies where reliable positioning is required. The tapered tip geometry is intended to support stable alignment during press cycles, which is particularly helpful when you want reduced start-up force during die closure.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.