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Ball Lock Pilot Punches Tapered Tip Metric CRN Coating

Ball Lock Pilot Punches Tapered Tip Metric CRN Coating

Ball Lock Pilot Punches Tapered Tip Metric with CRN coating are engineered for light-duty pilot locating in die and press tooling. The tapered ball lock tip supports stable guidance while the metric shank form simplifies compatibility across standard assemblies.

  • Tapered tip geometry supports controlled pilot alignment during forming cycles
  • CRN coating helps reduce wear and supports longer service intervals
  • Consistent metric sizing ranges support reliable fit across tooling layouts
  • Designed for punch-and-die pilot positioning in general fabrication applications
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Specifications

14 configurations available

D (Shank dia.) (mm)L1 (Point Length) (mm)L (Length) (mm)P Dimension (mm)
1019 ~ 7271 ~ 1101.45 ~ 4.99
1019 ~ 7271 ~ 1105 ~ 10
1319 ~ 10271 ~ 1402.35 ~ 8.99
1319 ~ 10271 ~ 1409 ~ 13
1625 ~ 11271 ~ 1503.95 ~ 11.99
1625 ~ 11271 ~ 15012 ~ 16
2025 ~ 11271 ~ 1505.95 ~ 14.99
2025 ~ 11271 ~ 15015 ~ 20
2525 ~ 11271 ~ 1507.95 ~ 18.99
2525 ~ 11271 ~ 15019 ~ 25
3225 ~ 11280 ~ 1509.95 ~ 23.99
3225 ~ 11280 ~ 15024 ~ 32
3830 ~ 11280 ~ 15011.95 ~ 29.99
3830 ~ 11280 ~ 15030 ~ 38

Product Guide

🏭Application Scenarios+

These tapered ball lock pilot punches are used to establish repeatable pilot alignment in light-duty punch-and-die and press tooling. The tapered ball lock tip helps guide the mating component during the initial contact phase of each stroke, which is especially helpful when vibration or slight positional variation is present.

  • Automotive and general fabrication blanking: Their metric shank sizing supports compatibility with standardized assemblies while maintaining stable positioning throughout forming cycles.
  • Connector and bracket manufacturing dies: Use them as pilot locating features to improve die-to-strip or die-to-locating plate alignment, reducing misfeed and local wear on the guidance interface.
  • Low-to-medium volume production presswork: The CRN-coated surface is suited for applications where frequent strokes benefit from improved wear resistance and longer service intervals.

Choose this variant when you need controlled guidance from the taper and a metric format for streamlined fit across tooling builds.

🔧Material & Process Details+

The provided specification set does not include a specific steel grade, hardness (HRC), or heat-treatment state. As a result, the CRN coating and its performance role can be described without assigning a guaranteed substrate hardness value.

  • CRN coating: Used to improve surface wear resistance at the pilot interface, supporting longer maintenance intervals under repeated contact cycles.
  • Tapered tip geometry: Complements the coating by distributing contact during initial alignment, helping maintain stable guidance while limiting localized scuffing.
  • Trade-off: In general, thicker or harder coatings can offer higher wear resistance, but system performance still depends on substrate toughness and coating adhesion—both of which require confirmation from the specific component spec sheet.

If you need hardness (e.g., HRC) or a defined equivalent grade (such as H13/AISI 420, D2/AISI D2, or similar), request the material datasheet for series code 250301828325 so the heat treatment and toughness/wear balance can be verified.

📐Sizing & Selection Guide+

Select the pilot punch dimensions to match the die set’s pilot hole geometry and the required stroke-to-stroke alignment. Start with the shank diameter (D), then confirm the available point length (L1) and overall length (L) against your tool build height and shut height constraints.

  • Shank diameter D (mm): choose from 10 ~ 38 to fit the mating guide/pilot bore used in your assembly.
  • Point length L1 (mm): options include 19 ~ 72, 19 ~ 102, 25 ~ 112, or 30 ~ 112, based on how deep the pilot engagement must occur during the forming cycle.
  • Overall length L (mm): available ranges include 71 ~ 110, 71 ~ 140, 71 ~ 150, or 80 ~ 150; select the smallest length that provides required engagement without bottoming.
  • P dimension (mm): select 1.45 ~ 30 per your design’s geometry constraints for the ball lock/taper interface.

Because tolerance and fit requirements depend on the mating pilot bore, confirm your standard clearance/interference targets for the specific die steel and lubrication practice before finalizing the D and L1 combination.

Frequently Asked Questions

Which shank diameter (D) range is available for metric pilot locating in ball lock tooling?+

The shank diameter D is specified in the range of 10 ~ 38 mm. Match D to the mating pilot bore or guide feature diameter in your die set so the metric assembly remains compatible.

How do I choose point length (L1) to ensure sufficient tapered ball-lock engagement during press strokes?+

Select L1 from the provided options (19 ~ 72, 19 ~ 102, 25 ~ 112, or 30 ~ 112 mm) based on how much pilot engagement is needed before the final forming contact. Verify that the engagement depth works with your die stack-up and does not cause interference at shut height.

What overall length (L) options should be checked to avoid bottoming or excessive stick-out in tool assemblies?+

Overall length L is available in multiple ranges: 71 ~ 110, 71 ~ 140, 71 ~ 150, or 80 ~ 150 mm. Use the smallest feasible length that still provides the required pilot engagement while maintaining clearance to surrounding components under full stroke.

Does the CRN coating affect wear resistance requirements for light-duty pilot positioning applications?+

This series specifies a CRN coating and is described for light-duty pilot locating. The coating is intended to reduce wear at the pilot interface and support longer service intervals, but actual wear outcomes still depend on the mating material, contact pressure, and lubrication.

How do I use the P dimension (1.45 ~ 30 mm) in the design to confirm correct ball-lock/taper interface geometry?+

The P dimension is specified as 1.45 ~ 30 mm. Use your CAD/mold layout drawings to select the P value that matches the intended ball-lock/taper interface geometry in the mating part so alignment is consistent across cycles.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.