
Inch Standard Ball Lock Pilot Punches Tapered Tip CRN Coatin
Ball Lock Pilot Punches Tapered Tip (CRN coating) are designed for light-duty inch applications where reliable guidance and accurate pilot positioning are critical. The tapered nose improves initial engagement, helping reduce setup time and wear during repeated press cycles.
- Tapered tip geometry supports consistent alignment in guiding and locating stations
- Inch tooling format for easy compatibility with common die/punch assemblies
- CRN coating enhances surface wear resistance under intermittent and cyclic loads
- Light-duty ball-lock pilot design helps stabilize placement during production
Specifications
92 configurations available
| Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) |
|---|---|---|---|---|---|---|
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.083 ~ 0.185 |
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.186 ~ 0.375 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.083 ~ 0.185 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.186 ~ 0.375 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.083 ~ 0.185 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.186 ~ 0.375 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.083 ~ 0.185 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.186 ~ 0.375 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.083 ~ 0.185 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.186 ~ 0.375 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.083 ~ 0.185 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.186 ~ 0.375 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.249 ~ 0.5 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.249 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.249 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.248 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.249 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.248 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.249 ~ 0.5 |
| M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
Product Guide
Application Scenarios+
Inch-format pilot guidance components like these are used in die and press tooling where stable alignment is needed during repeated operation. The tapered nose supports smooth initial engagement, helping reduce scuffing and misalignment when the punch enters the guided station.
- Die set guiding and locating: Use in ball-lock guiding arrangements to improve pilot positioning accuracy and stabilize part-to-die orientation through cyclic press loads.
- Light-duty forming and stamping dies: The ball-lock pilot design helps maintain consistent engagement, while the CRN-coated surface improves resistance to intermittent wear from repeated contact.
- Inch tooling standardization: The specified inch shank diameters (0.3750" to 1.0000") and inch point lengths support compatibility with common U.S. die/punch build practices.
These features make the tapered tip and CRN coating well suited when engineers need predictable alignment with manageable wear in lighter duty applications.
Material & Process Details+
This variant is offered with M2 or PS4 material options, selected to balance wear resistance and toughness for pilot and guidance duties. M2 (tool steel in the HSS family) is commonly used where edge integrity and wear resistance matter; it is typically supplied in a quenched & tempered condition and then finished to the required geometry for consistent guidance.
- Wear performance: The CRN coating increases surface hardness and helps resist cyclic surface abrasion.
- Toughness trade-off: Harder, more abrasion-resistant conditions can reduce impact tolerance; for lighter-duty guidance, the coating helps maintain surface life without relying solely on bulk hardness.
- Material comparison: If you need enhanced wear under repetitive guidance contact, M2 is typically favored; PS4 provides an alternate steel choice within the same die component role, depending on your internal spec and processing targets.
Hardness values (HRC) are not provided in the supplied data, so final hardness should be verified against the manufacturer’s material cert for your selected option.
Sizing & Selection Guide+
To select the correct dimensions, match the pilot punch shank diameter (D) and the point length (L) to the guiding and locating requirements of your die set. Available shank diameters are 0.3750" (37), 0.5000" (50), 0.6250" (62), 0.7500" (75), 0.8750" (87), and 1.0000" (100).
- Length selection: Standard point length & L are coded as 250–600 or 250–700 depending on the configuration. For the fixed-point option, the range is 275–700.
- Point-length variation: B (point length) & L are available in 250–600 or 250–700; another configuration adds 275–700 as an additional range.
- Tolerance/fit: Ensure the selected D and point length correspond to your mating ball-lock guide and counterbore depths so the tapered tip achieves full engagement without bottoming.
- Configurable vs fixed: D and L ranges are variable, while one option explicitly specifies a fixed D point length range of 275–700.
Finally, confirm the P dimension (0.083–0.749 in) aligns with your design’s spacing and engagement geometry.
Frequently Asked Questions
Which shank diameter (D) options are available for this inch ball-lock pilot punch?+
The available D (shank dia.) values are 37 (0.3750"), 50 (0.5000"), 62 (0.6250"), 75 (0.7500"), 87 (0.8750"), and 100 (1.0000").
Select the diameter that matches the guided bore/feature in your die set so the tapered tip can enter and align correctly.
What point length (L) ranges can be selected, and how do the B and fixed-point options differ?+
For the standard point length & L, the coded inch ranges are 250–600 or 250–700 depending on the configuration.
For B (point length) & L, ranges are also 250–600 / 250–700, with an additional configuration that includes 275–700. A separate fixed-point option is specified as 275–700.
How does the tapered tip geometry and CRN coating affect wear and alignment in press tooling?+
The tapered nose improves initial engagement in the guiding/locating station, which helps reduce setup time and alignment disturbances during the start of each cycle.
The CRN coating enhances surface wear resistance under intermittent and cyclic loads, supporting longer service life for light-duty pilot guidance.
What material options are offered (M2 vs PS4), and where is each typically appropriate for pilot punches?+
This series provides M2 or PS4 material options.
For engineers prioritizing robust wear resistance in guidance contact, M2 is commonly selected, while PS4 serves as an alternate steel choice depending on your internal material requirements and processing preferences. The CRN coating contributes additional surface wear protection in both cases.
How should I use the P dimension (0.083–0.749 in) when validating my mold/die stack-up?+
The P dimension is specified as 0.083–0.749 in.
Use this value to verify engagement spacing and the required clearance/depth in your die assembly so the tapered tip reaches the intended alignment without causing interference. Pair it with the selected D and L ranges to match your cavity/core or guide geometry.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





