
M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, Me
Ball Lock Pilot Punches - Round Tip (M2 steel) from DAYTON deliver reliable locating performance for light-duty inch applications. The CRN coating supports stable wear resistance during repeated press cycles.
- Ball lock pilot design with a round tip for consistent alignment
- M2 steel construction with CRN coating for improved durability
- Designed for light-duty setups with secure, repeatable locating
- Commonly used in progressive dies, stamping, and die alignment fixtures
Specifications
96 configurations available
| Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) |
|---|---|---|---|---|---|---|
| M2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.05 ~ 0.25 |
| PS4 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.05 ~ 0.25 |
| M2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.05 ~ 0.25 |
| PS4 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.05 ~ 0.25 |
| M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.061 ~ 0.123 |
| M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.124 ~ 0.375 |
| PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.061 ~ 0.123 |
| PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.124 ~ 0.375 |
| M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.061 ~ 0.123 |
| M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.124 ~ 0.375 |
| PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.061 ~ 0.123 |
| PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.124 ~ 0.375 |
| M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.061 ~ 0.123 |
| M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.124 ~ 0.375 |
| PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.061 ~ 0.123 |
| PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.124 ~ 0.375 |
| M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.186 ~ 0.599 |
| PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.186 ~ 0.599 |
| M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.186 ~ 0.599 |
| PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.186 ~ 0.599 |
| M2 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.186 ~ 0.599 |
| PS4 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.186 ~ 0.599 |
| M2 | 50 (0.5000") | - | - | - | 250 ~ 700 | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | - | 250 ~ 700 | 0.186 ~ 0.599 |
| PS4 | 50 (0.5000") | - | - | - | 250 ~ 700 | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | - | 250 ~ 700 | 0.186 ~ 0.599 |
| M2 | 62 (0.6250") | 225 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | 225 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | 225 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | 225 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | 225 ~ 700 | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | 225 ~ 700 | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | 225 ~ 700 | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | 225 ~ 700 | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | 225 ~ 700 | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | 225 ~ 700 | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | 225 ~ 700 | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | 225 ~ 700 | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | - | 250 ~ 700 | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | - | 250 ~ 700 | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | - | 250 ~ 700 | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | - | 250 ~ 700 | 0.311 ~ 0.625 |
| M2 | 75 (0.7500") | 225 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | 225 ~ 700 | - | - | - | 0.436 ~ 0.75 |
Product Guide
Application Scenarios+
Ball lock pilot punches like this round-tip variant are used to register dies and maintain repeatable alignment in light-duty inch tooling. In progressive stamping, they help locate strip-fed components so successive forming stations hit the correct position with each press cycle.
They are also well suited for automotive and industrial connector housings produced via die sets, where consistent start-of-stroke alignment reduces scrap from misfeeds and skewed features. The M2 steel base supports reliable dimensional stability, while the listed CRN coating improves wear resistance under repeated contact with bushings or mating die components.
For die alignment fixtures and setup tools, the ball-lock design provides secure location, and the round tip supports smooth engagement and consistent centering, helping technicians set up multi-cavity tooling faster.
- Round tip supports uniform alignment
- Light-duty locating for inch die tooling
- CRN coating for durable, repeatable performance
Material & Process Details+
This punch is offered in M2 (and also PS4, per available material options). M2 is an alloy high-speed steel typically corresponding to the AISI M2 class, chosen for good wear resistance and toughness in tooling that sees frequent contact.
With a CRN (CrN) coating, the surface gains improved wear resistance, which helps maintain locating geometry during repeated press cycles. In general, coated HSS tools trade slightly higher surface stiffness for reduced friction and better abrasive wear behavior compared with uncoated steel.
- M2 + CRN: strong wear performance for light-duty locating applications
- PS4: alternative material option for matching supplier/house practices (select based on availability and performance targets)
Specific hardness and heat-treatment state (e.g., quenched & tempered, nitrided) are not provided in the available specifications, so final hardness verification should be taken from incoming inspection reports or coating documentation.
Sizing & Selection Guide+
To select the correct ball lock pilot punch, match your die cavity/core or bushing interface to the shank diameter D and the coded length range provided. This product lists D (in) = 25 ~ 100, so choose the punch shank diameter that matches your pilot hole/bushing specification for the inch die tool.
Next, confirm the required point length and overall length code. The variable point length options include 200–500, 200–600, 200–700, and 225–700 (coded inch), with corresponding ranges for B & L such as 225–500, 225–600, 225–700, plus additional C ranges like 225–600 and 225–700. A fixed coded range is also listed: 250–700 for B & L.
- P (in) = 0.05 ~ 0.749: verify this dimension against your locating clearance and tolerance stack
- Use the coded length ranges to ensure the tip depth provides proper engagement without bottoming
Tolerance details are not included in the provided data; therefore, confirm fit/clearance requirements with your die drawing and bushing tolerances, especially for high-cycle alignment stability.
Frequently Asked Questions
Which material option is better for wear during repeated pilot engagement—M2 or PS4—and how does the CRN coating affect selection?+
The available material options are M2 and PS4. For wear-focused locating, this line specifies an added CRN (CrN) coating, which improves surface wear resistance to help maintain alignment over repeated press cycles.
Choose between M2 and PS4 based on your shop’s performance targets and incoming material documentation; the provided specifications do not include hardness or heat-treatment values to compare directly.
How do I choose the correct shank diameter (D) for a ball-lock pilot in an inch progressive die?+
Select the punch based on D (shank dia.) = 25 ~ 100 (in). Your goal is to match the pilot hole/bushing interface diameter so the ball-lock engages securely without excessive clearance.
Because tolerance values are not provided here, you should validate the fit against your die drawing’s clearance and tolerance stack.
What coded point length (B/L or C) range should I pick to prevent under-engagement or bottoming?+
Use the provided coded inch ranges for point length/overall length, including 200–500, 200–600, 200–700, and 225–700 depending on the code variant. For B & L, the ranges include 225–500, 225–600, and 225–700, with an additional C option listing 225–600 and 225–700.
A fixed coded range of 250–700 is also listed for B & L, which can simplify selection if your die requires that specific engagement depth.
How should dimension P (0.05–0.749 in) be used in locating clearance calculations for pilot punch systems?+
This product lists P (in) = 0.05 ~ 0.749. Treat P as a configurable/geometry-related dimension tied to engagement or clearance; match it to your die’s required locating gap and the expected tolerance stack between mating components.
Because detailed tolerance/fit guidance is not provided, engineers should confirm P against the bushing/pilot seat dimensions in the die design drawing.
Are the length ranges (200–700, 225–700, 250–700) interchangeable, or do they correspond to specific B/L and C configurations?+
The specifications show multiple coded length families: Standard Point Length & L (e.g., 200–700 and 225–700), B & L ranges (e.g., 225–500 to 225–700, plus 250–700 fixed), and C ranges (e.g., 225–600 and 225–700).
These are not guaranteed interchangeable; select the configuration that matches your die’s required geometry coding and tip engagement profile.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





