
M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty
Ball Lock Pilot Punches - Round Tip (M2 steel) from DAYTON deliver reliable locating performance for light-duty inch applications. The CRN coating supports stable wear resistance during repeated press cycles.
- Ball lock pilot design with a round tip for consistent alignment
- M2 steel construction with CRN coating for improved durability
- Designed for light-duty setups with secure, repeatable locating
- Commonly used in progressive dies, stamping, and die alignment fixtures
Specifications
96 configurations available
| Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) |
|---|---|---|---|---|---|---|
| M2 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.05 ~ 0.25 |
| PS4 | 25 (0.2500") | 200 ~ 500 | - | - | - | 0.05 ~ 0.25 |
| M2 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.05 ~ 0.25 |
| PS4 | 25 (0.2500") | - | 225 ~ 500 | - | - | 0.05 ~ 0.25 |
| M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.061 ~ 0.123 |
| M2 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.124 ~ 0.375 |
| PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.061 ~ 0.123 |
| PS4 | 37 (0.3750") | 200 ~ 600 | - | - | - | 0.124 ~ 0.375 |
| M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.061 ~ 0.123 |
| M2 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.124 ~ 0.375 |
| PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.061 ~ 0.123 |
| PS4 | 37 (0.3750") | - | 225 ~ 600 | - | - | 0.124 ~ 0.375 |
| M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.061 ~ 0.123 |
| M2 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.124 ~ 0.375 |
| PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.061 ~ 0.123 |
| PS4 | 37 (0.3750") | - | - | 225 ~ 600 | - | 0.124 ~ 0.375 |
| M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.186 ~ 0.599 |
| PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | 200 ~ 700 | - | - | - | 0.186 ~ 0.599 |
| M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.186 ~ 0.599 |
| PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | 225 ~ 700 | - | - | 0.186 ~ 0.599 |
| M2 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.186 ~ 0.599 |
| PS4 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | 225 ~ 700 | - | 0.186 ~ 0.599 |
| M2 | 50 (0.5000") | - | - | - | 250 ~ 700 | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | - | 250 ~ 700 | 0.186 ~ 0.599 |
| PS4 | 50 (0.5000") | - | - | - | 250 ~ 700 | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | - | 250 ~ 700 | 0.186 ~ 0.599 |
| M2 | 62 (0.6250") | 225 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | 225 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | 225 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | 225 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | 225 ~ 700 | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | 225 ~ 700 | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | 225 ~ 700 | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | 225 ~ 700 | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | 225 ~ 700 | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | 225 ~ 700 | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | 225 ~ 700 | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | 225 ~ 700 | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | - | 250 ~ 700 | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | - | 250 ~ 700 | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | - | 250 ~ 700 | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | - | 250 ~ 700 | 0.311 ~ 0.625 |
| M2 | 75 (0.7500") | 225 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | 225 ~ 700 | - | - | - | 0.436 ~ 0.75 |
Product Guide
Application Scenarios+
Ball lock locating in light-duty press tooling: Use these round-tip ball lock pilot punches to set and repeatedly register die stations in progressive dies and stamping lines where inch die tooling alignment must remain stable over repeated press cycles. The ball-lock geometry helps resist side-loading during engagement, while the round tip supports consistent centering into mating bushings.
Die alignment fixtures for job-shop production: In die test stands and alignment fixtures, the CRN-coated surface is suited for preventing rapid wear at the pilot interface, helping maintain location accuracy during short-run setups and frequent die changes.
Inch die tooling with moderate wear conditions: For light-duty applications that prioritize repeatability rather than extreme abrasive service, the M2 steel base provides balanced hardness and toughness. Select the variant with the appropriate shank diameter and point length to match your press opening and bushing engagement depth.
- Best fit for progressive dies, stamping, and die alignment fixtures
- Round tip geometry supports consistent alignment
- M2 with CRN coating improves interface wear resistance
Material & Process Details+
M2 steel (AISI M2 equivalent) is a high-speed steel known for high hot hardness and strong wear performance in cutting and locating interfaces. For these punches, the surface is specified with a CRN coating to improve wear resistance at the ball-lock/pilot contact region during repeated cycles.
Heat treatment & hardness state: While the provided data does not list a specific HRC value, M2 pilot components are typically supplied in a hardened and tempered condition to balance toughness against chipping risk. The key trade-off is that higher hardness generally improves wear resistance, but can reduce toughness under misalignment or impact.
- M2: balanced hardness/toughness for light-duty inch tooling
- PS4 (if selected): an alternative supplied option; confirm hardness and coating compatibility with your tolerance/abrasion requirements
- CRN coating: enhances wear resistance at the interface without changing the base steel’s core toughness behavior
Sizing & Selection Guide+
Select shank diameter first: Match the punch D (shank dia.) to your guide/bushing bore for the mating station. Your available range is 25 ~ 100 in (per provided specification), so choose the D size that fits the intended inch tooling clearance strategy.
Choose the coded length to match engagement depth: Point length and overall length options are given in coded inch ranges, including 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700, plus variants for point length B & L such as 225 ~ 500, 225 ~ 600, 225 ~ 700, and 250 ~ 700 (fixed).
- Use the point length to control how deeply the round tip seats in the mating bushing during each stroke
- Use overall length L to ensure clearance to the die shoe and press hardware
- Consider tolerance/fit: a ball-lock pilot is sensitive to bushing bore finish and the intended running clearance; confirm that the selected D size and length do not bind under alignment error
Frequently Asked Questions
Which material should I choose between M2 and PS4 for light-duty ball-lock pilot use?+
Material is listed as M2 or PS4. M2 is typically selected for balanced hardness and wear resistance in locating/pilot interfaces, and it is offered here with a CRN coating for improved durability. If you need the PS4 option instead, verify its hardened/tempered condition and how the coating performs for your specific wear and tolerance requirements.
How do I select the correct shank diameter (D) for compatibility with my die bushing?+
Use the specified D (shank dia.) range of 25 ~ 100 in to match your mating bushing bore for the intended inch die tooling station. Because ball-lock pilots depend on repeatable engagement, select a D size that preserves the designed running clearance and prevents side binding during press strokes.
What point length range should I use when the die requires deeper pilot seating?+
Point length options are provided in coded inch ranges such as 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700, plus B & L variants (e.g., 225 ~ 500, 225 ~ 600, 225 ~ 700, and 250 ~ 700 fixed). Choose the point length that provides the required engagement depth while keeping enough clearance for the die and press components across the full stroke.
Is the CRN coating appropriate for repeated press cycles where wear at the pilot interface is a concern?+
The product description specifies a CRN coating for wear resistance and durable locating performance. This is intended to help maintain the wear condition at the round-tip/pilot contact during repeated press cycles, particularly in light-duty progressive dies, stamping, and die alignment fixtures.
Are the length options fixed or configurable for ball-lock pilot punches in this series?+
The specification includes multiple variable length ranges (e.g., overall L: 200 ~ 500, 200 ~ 600, 200 ~ 700, 225 ~ 700) and point length B & L ranges (e.g., 225 ~ 500, 225 ~ 600, 225 ~ 700). It also lists a fixed point length B & L range of 250 ~ 700, which you can treat as a constrained option when matching engagement depth.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





