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M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, Me

M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, Me

Ball Lock Pilot Punches - Round Tip (M2 steel) from DAYTON deliver reliable locating performance for light-duty inch applications. The CRN coating supports stable wear resistance during repeated press cycles.

  • Ball lock pilot design with a round tip for consistent alignment
  • M2 steel construction with CRN coating for improved durability
  • Designed for light-duty setups with secure, repeatable locating
  • Commonly used in progressive dies, stamping, and die alignment fixtures
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Specifications

96 configurations available

MaterialD (Shank dia.) (in)Standard Point Length & L (Length) (coded inch)[B] Point Length B & L (Length) (coded inch)[C] Point Length B & L (Length) (coded inch)[D] Point Length B & L (Length) (coded inch)P Dimension (in)
M225 (0.2500")200 ~ 500---0.05 ~ 0.25
PS425 (0.2500")200 ~ 500---0.05 ~ 0.25
M225 (0.2500")-225 ~ 500--0.05 ~ 0.25
PS425 (0.2500")-225 ~ 500--0.05 ~ 0.25
M237 (0.3750")200 ~ 600---0.061 ~ 0.123
M237 (0.3750")200 ~ 600---0.124 ~ 0.375
PS437 (0.3750")200 ~ 600---0.061 ~ 0.123
PS437 (0.3750")200 ~ 600---0.124 ~ 0.375
M237 (0.3750")-225 ~ 600--0.061 ~ 0.123
M237 (0.3750")-225 ~ 600--0.124 ~ 0.375
PS437 (0.3750")-225 ~ 600--0.061 ~ 0.123
PS437 (0.3750")-225 ~ 600--0.124 ~ 0.375
M237 (0.3750")--225 ~ 600-0.061 ~ 0.123
M237 (0.3750")--225 ~ 600-0.124 ~ 0.375
PS437 (0.3750")--225 ~ 600-0.061 ~ 0.123
PS437 (0.3750")--225 ~ 600-0.124 ~ 0.375
M250 (0.5000")200 ~ 700---0.092 ~ 0.185
M250 (0.5000")200 ~ 700---0.186 ~ 0.599
PS450 (0.5000")200 ~ 700---0.092 ~ 0.185
PS450 (0.5000")200 ~ 700---0.186 ~ 0.599
M250 (0.5000")-225 ~ 700--0.092 ~ 0.185
M250 (0.5000")-225 ~ 700--0.186 ~ 0.599
PS450 (0.5000")-225 ~ 700--0.092 ~ 0.185
PS450 (0.5000")-225 ~ 700--0.186 ~ 0.599
M250 (0.5000")--225 ~ 700-0.092 ~ 0.185
M250 (0.5000")--225 ~ 700-0.186 ~ 0.599
PS450 (0.5000")--225 ~ 700-0.092 ~ 0.185
PS450 (0.5000")--225 ~ 700-0.186 ~ 0.599
M250 (0.5000")---250 ~ 7000.092 ~ 0.185
M250 (0.5000")---250 ~ 7000.186 ~ 0.599
PS450 (0.5000")---250 ~ 7000.092 ~ 0.185
PS450 (0.5000")---250 ~ 7000.186 ~ 0.599
M262 (0.6250")225 ~ 700---0.124 ~ 0.31
M262 (0.6250")225 ~ 700---0.311 ~ 0.625
PS462 (0.6250")225 ~ 700---0.124 ~ 0.31
PS462 (0.6250")225 ~ 700---0.311 ~ 0.625
M262 (0.6250")-225 ~ 700--0.124 ~ 0.31
M262 (0.6250")-225 ~ 700--0.311 ~ 0.625
PS462 (0.6250")-225 ~ 700--0.124 ~ 0.31
PS462 (0.6250")-225 ~ 700--0.311 ~ 0.625
M262 (0.6250")--225 ~ 700-0.124 ~ 0.31
M262 (0.6250")--225 ~ 700-0.311 ~ 0.625
PS462 (0.6250")--225 ~ 700-0.124 ~ 0.31
PS462 (0.6250")--225 ~ 700-0.311 ~ 0.625
M262 (0.6250")---250 ~ 7000.124 ~ 0.31
M262 (0.6250")---250 ~ 7000.311 ~ 0.625
PS462 (0.6250")---250 ~ 7000.124 ~ 0.31
PS462 (0.6250")---250 ~ 7000.311 ~ 0.625
M275 (0.7500")225 ~ 700---0.234 ~ 0.435
M275 (0.7500")225 ~ 700---0.436 ~ 0.75

Product Guide

🏭Application Scenarios+

These M2 steel ball lock pilot punches with a round tip are used to establish accurate part-to-die positioning in light-duty inch progressive dies and stamping tooling. The ball-lock mechanism helps maintain repeatable alignment between stations, reducing cumulative indexing error across press cycles.

  • Automotive and appliance feeder tooling: suitable for locating thin sheet components where stable pilot contact is needed during high-rate feed and repeated press strokes.
  • Medical device component stamping (light-duty housings/covers): the round tip promotes consistent alignment when tooling tolerances are tight but loads are moderate.
  • Die alignment fixtures and inch die tooling: ideal for setup and requalification scenarios because the pilot point geometry supports dependable mating alignment.

The variant’s M2 steel base and CRN coating are selected to improve wear resistance, helping sustain positioning performance as pilot contact points experience frequent rubbing and impact.

🔧Material & Process Details+

This product is offered in M2 and PS4 materials. M2 tool steel is commonly used for cutting and forming tooling; in mold and die applications, it provides a balance of hardness, wear resistance, and toughness for repeatedly loaded pilot surfaces.

The CRN coating referenced in the description is intended to increase wear resistance at the pilot point, supporting stable alignment over repeated press cycles. With M2, the typical manufacturing approach is to heat treat to a controlled hardness (often high-HRC in tooling practice) and then apply finishing/coating processes to protect the contact area.

  • M2 (default): stronger wear performance with good toughness trade-offs for light-duty locating.
  • PS4 (alternative): selected when a different baseline material response is preferred; compare tool-life behavior under your specific pilot contact loads and media.

Exact hardness and heat-treatment state (e.g., quenched & tempered vs. nitrided) are dependent on the selected material option and coating process, so confirm with the part’s supplied specification sheet for your configuration.

📐Sizing & Selection Guide+

To select the correct ball lock pilot punch dimensions, match the shank diameter D and the point length options to the die cavity/core clearance and stripper/ejector stack-up in your progressive tooling.

  • Shank diameter (D, in): choose within 25 ~ 100 (inch-coded series as provided).
  • Point length / total length L (coded inch): options include 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700.
  • B dimension / point length (coded inch): options include 225 ~ 500, 225 ~ 600, and 225 ~ 700, with additional ranges for C such as 225 ~ 600 and 225 ~ 700.
  • Fixed range constraint: 250 ~ 700 is listed for the fixed point length / B&L coded inch parameter.

Use the P dimension range of 0.05 ~ 0.749 to ensure the ball-lock engagement depth and pilot contact timing suit your die spacing. Verify tolerances for your inch die tooling: a mismatch in D or point length can cause poor seating, increased wear, or repeatability loss.

Frequently Asked Questions

Which material option should I choose—M2 or PS4—when designing light-duty inch progressive dies?+

The series specifies Material: M2, PS4. Use M2 when you want a proven tool-steel balance for wear and toughness in repeatedly loaded pilot locating. Choose PS4 if your application history or internal standard indicates a different response under your press load and pilot contact conditions. If you have specific life targets, validate by comparing wear behavior at your pilot point and engagement depth.

What point length codes are available, and how do they affect pilot seating in the die stack-up?+

Point length/length options include 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700 (coded inch). Additional configured ranges are given for B (e.g., 225 ~ 500, 225 ~ 600, 225 ~ 700) and C (e.g., 225 ~ 600, 225 ~ 700), and a fixed constraint is listed for 250 ~ 700. Longer coded point lengths increase engagement reach, which must match cavity/core clearance to avoid interference and ensure stable ball-lock contact.

How do I select the correct shank diameter D for compatibility with my pilot holes?+

The shank diameter range is specified as D (in): 25 ~ 100. Ensure your pilot hole diameter and bushing/lower guide requirements are dimensionally compatible with the chosen D to prevent excessive clearance (loss of repeatability) or interference (accelerated wear). Also confirm that your selected point length (L and B/C ranges) aligns with the die stack-up so engagement occurs at the intended stroke position.

What is the role of the P dimension (0.05 ~ 0.749) in ball-lock engagement?+

The series lists P dimension (in): 0.05 ~ 0.749. In ball-lock locating designs, P typically relates to engagement geometry/depth, which affects when and how firmly the ball locks during press motion. Select P so engagement depth matches your die guidance and available clearance, and verify repeatability by checking alignment after full-cycle presses.

Does the CRN coating change the expected wear performance of the pilot point under repeated press cycles?+

The description states a CRN coating designed to support stable wear resistance during repeated press cycles. This helps protect the round tip contact zone that experiences friction and impact during indexing. When comparing configurations, prioritize matching the correct D and coded point length so the coating is exposed to consistent contact conditions rather than misaligned seating.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.