27 Years of Precision ManufacturingAccuracy to ±0.005 mmExports to 42+ Countries
Typically replies within 24 hours
M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty

M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty

Ball Lock Pilot Punches - Round Tip (M2 steel) from DAYTON deliver reliable locating performance for light-duty inch applications. The CRN coating supports stable wear resistance during repeated press cycles.

  • Ball lock pilot design with a round tip for consistent alignment
  • M2 steel construction with CRN coating for improved durability
  • Designed for light-duty setups with secure, repeatable locating
  • Commonly used in progressive dies, stamping, and die alignment fixtures
⚡ Direct QuoteSend 2D/3D drawings or MISUMI / HASCO / DME part numbers for fast pricing & lead time.
Chat on WhatsApp

Specifications

96 configurations available

MaterialD (Shank dia.) (in)Standard Point Length & L (Length) (coded inch)[B] Point Length B & L (Length) (coded inch)[C] Point Length B & L (Length) (coded inch)[D] Point Length B & L (Length) (coded inch)P Dimension (in)
M225 (0.2500")200 ~ 500---0.05 ~ 0.25
PS425 (0.2500")200 ~ 500---0.05 ~ 0.25
M225 (0.2500")-225 ~ 500--0.05 ~ 0.25
PS425 (0.2500")-225 ~ 500--0.05 ~ 0.25
M237 (0.3750")200 ~ 600---0.061 ~ 0.123
M237 (0.3750")200 ~ 600---0.124 ~ 0.375
PS437 (0.3750")200 ~ 600---0.061 ~ 0.123
PS437 (0.3750")200 ~ 600---0.124 ~ 0.375
M237 (0.3750")-225 ~ 600--0.061 ~ 0.123
M237 (0.3750")-225 ~ 600--0.124 ~ 0.375
PS437 (0.3750")-225 ~ 600--0.061 ~ 0.123
PS437 (0.3750")-225 ~ 600--0.124 ~ 0.375
M237 (0.3750")--225 ~ 600-0.061 ~ 0.123
M237 (0.3750")--225 ~ 600-0.124 ~ 0.375
PS437 (0.3750")--225 ~ 600-0.061 ~ 0.123
PS437 (0.3750")--225 ~ 600-0.124 ~ 0.375
M250 (0.5000")200 ~ 700---0.092 ~ 0.185
M250 (0.5000")200 ~ 700---0.186 ~ 0.599
PS450 (0.5000")200 ~ 700---0.092 ~ 0.185
PS450 (0.5000")200 ~ 700---0.186 ~ 0.599
M250 (0.5000")-225 ~ 700--0.092 ~ 0.185
M250 (0.5000")-225 ~ 700--0.186 ~ 0.599
PS450 (0.5000")-225 ~ 700--0.092 ~ 0.185
PS450 (0.5000")-225 ~ 700--0.186 ~ 0.599
M250 (0.5000")--225 ~ 700-0.092 ~ 0.185
M250 (0.5000")--225 ~ 700-0.186 ~ 0.599
PS450 (0.5000")--225 ~ 700-0.092 ~ 0.185
PS450 (0.5000")--225 ~ 700-0.186 ~ 0.599
M250 (0.5000")---250 ~ 7000.092 ~ 0.185
M250 (0.5000")---250 ~ 7000.186 ~ 0.599
PS450 (0.5000")---250 ~ 7000.092 ~ 0.185
PS450 (0.5000")---250 ~ 7000.186 ~ 0.599
M262 (0.6250")225 ~ 700---0.124 ~ 0.31
M262 (0.6250")225 ~ 700---0.311 ~ 0.625
PS462 (0.6250")225 ~ 700---0.124 ~ 0.31
PS462 (0.6250")225 ~ 700---0.311 ~ 0.625
M262 (0.6250")-225 ~ 700--0.124 ~ 0.31
M262 (0.6250")-225 ~ 700--0.311 ~ 0.625
PS462 (0.6250")-225 ~ 700--0.124 ~ 0.31
PS462 (0.6250")-225 ~ 700--0.311 ~ 0.625
M262 (0.6250")--225 ~ 700-0.124 ~ 0.31
M262 (0.6250")--225 ~ 700-0.311 ~ 0.625
PS462 (0.6250")--225 ~ 700-0.124 ~ 0.31
PS462 (0.6250")--225 ~ 700-0.311 ~ 0.625
M262 (0.6250")---250 ~ 7000.124 ~ 0.31
M262 (0.6250")---250 ~ 7000.311 ~ 0.625
PS462 (0.6250")---250 ~ 7000.124 ~ 0.31
PS462 (0.6250")---250 ~ 7000.311 ~ 0.625
M275 (0.7500")225 ~ 700---0.234 ~ 0.435
M275 (0.7500")225 ~ 700---0.436 ~ 0.75

Product Guide

🏭Application Scenarios+

These light-duty ball lock pilot punches are used to establish stable part-to-die alignment in progressive stamping and progressive dies, especially when repeat press accuracy is needed but loads are moderate. The round tip ball-lock geometry helps maintain consistent locating during cycling, reducing drift in long runs.

  • Automotive and appliance brackets stamping: Use the pilot to index strip steps between stations and maintain carryover accuracy in inch die tooling. The M2 steel body and CRN coating help resist wear from repeated contact with mating die components.
  • Die alignment fixtures and setup tooling: Install for repeatable “plug-and-locate” positioning when setting up multiple die sets. The ball lock design improves concentric alignment for quick, repeatable changeovers.
  • Light-duty inch die tooling: Suitable where pilot points see steady, controlled loads. The round tip variant supports reliable alignment without the need for heavy-duty pilot upgrades.
🔧Material & Process Details+

The base steel option for these punches includes M2, a high-speed steel commonly used for tooling where wear resistance at moderate-to-high hardness is required. The variant is also offered in PS4 (as specified for this item), providing an alternative steel choice for customers balancing cost, machinability, and durability needs.

  • Wear resistance: A CRN coating is specified to improve surface durability during repeated pilot contact cycles.
  • Hardness & toughness trade-offs: M2 is typically selected when higher hardness and cutting/tooling wear behavior are prioritized; steels like PS4 are chosen when a different toughness-to-wear balance is acceptable for light-duty operation.
  • Heat treatment state: The provided data specifies material options and CRN coating, but does not list a specific hardness (HRC) or the exact heat treatment condition (e.g., quenched & tempered, pre-hardened, nitrided). Confirm the exact heat-treatment and HRC with the selected configuration when planning tool life.
📐Sizing & Selection Guide+

Select the punch dimensions by matching the pilot location geometry to your mold/die cavity or guide hole requirements. Use the specified D (shank diameter) range of 25 ~ 100 in and choose the point length/overall length code ranges that fit your press stack-up and engagement depth.

  • Diameter (D): Pick a D value within 25 ~ 100 in to match the corresponding pilot bore/guide feature.
  • Point length & L (coded inch): Available ranges include 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700 depending on the length code.
  • B / C point length variants: Options are also provided in 225 ~ 500, 225 ~ 600, 225 ~ 700, 225 ~ 600, and 225 ~ 700 configurations; a fixed option exists for B & L = 250 ~ 700.
  • P dimension: Use P = 0.05 ~ 0.749 in to align the locking/protrusion behavior with mating components. Treat fits as dependent on your die hole tolerance; validate clearance to prevent binding while maintaining locating repeatability.

Frequently Asked Questions

Which steel option (M2 vs PS4) should I choose for light-duty ball lock pilot punching in inch progressive dies?+
This product is offered in M2 and PS4 as specified in the material parameters. M2 is commonly selected for higher tooling wear performance when paired with the provided CRN coating. PS4 is an available alternative if your requirement prioritizes a different durability/cost/toughness balance for light-duty operation. Confirm the coating system and heat-treatment condition for the exact HRC target in your maintenance planning.
How do I select the correct point length and overall length for the ball lock pilot punch (L, B, or C coded inch ranges)?+
Use the provided coded inch ranges for the length type you are matching: Standard point length & L are listed as 200 ~ 500, 200 ~ 600, 200 ~ 700, or 225 ~ 700. The B variants include 225 ~ 500, 225 ~ 600, and 225 ~ 700, while C variants include 225 ~ 600 and 225 ~ 700. There is also a fixed B & L = 250 ~ 700 option—choose based on the engagement depth needed for your die stack-up.
What shank diameter (D) range is supported, and how should I match it to my locating bore?+
The supported shank diameter is given as D = 25 ~ 100 in. Choose the D that matches your mating pilot bore/guide feature in the die. Because tolerance and clearance affect locking smoothness and repeatability, verify your intended fit design rather than assuming an interference fit—especially for progressive die wear over time.
What is the role of the P dimension (0.05 ~ 0.749 in) in ball lock alignment performance?+
The product lists P = 0.05 ~ 0.749 in, which is used to define key geometry affecting protrusion/locking behavior. Select P so that the ball-lock engagement depth is sufficient to maintain alignment while avoiding binding in the mating component. Since the tolerance scheme is not provided here, validate clearance using your die drawing tolerances.
Does the CRN coating change material selection or only wear performance?+
The data specifies a CRN coating for improved wear resistance during repeated press cycles. The coating is therefore a direct durability contributor regardless of whether the base is M2 or PS4. However, material choice still affects the underlying hardness/toughness balance—confirm the heat-treatment condition and any available HRC data for the configuration you plan to use.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.