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M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, In

M2 Steel Ball Lock Pilot Punches - Round Tip, Light Duty, In

Ball Lock Pilot Punches - Round Tip (M2 steel) from DAYTON deliver reliable locating performance for light-duty inch applications. The CRN coating supports stable wear resistance during repeated press cycles.

  • Ball lock pilot design with a round tip for consistent alignment
  • M2 steel construction with CRN coating for improved durability
  • Designed for light-duty setups with secure, repeatable locating
  • Commonly used in progressive dies, stamping, and die alignment fixtures
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Specifications

96 configurations available

MaterialD (Shank dia.) (in)Standard Point Length & L (Length) (coded inch)[B] Point Length B & L (Length) (coded inch)[C] Point Length B & L (Length) (coded inch)[D] Point Length B & L (Length) (coded inch)P Dimension (in)
M225 (0.2500")200 ~ 500---0.05 ~ 0.25
PS425 (0.2500")200 ~ 500---0.05 ~ 0.25
M225 (0.2500")-225 ~ 500--0.05 ~ 0.25
PS425 (0.2500")-225 ~ 500--0.05 ~ 0.25
M237 (0.3750")200 ~ 600---0.061 ~ 0.123
M237 (0.3750")200 ~ 600---0.124 ~ 0.375
PS437 (0.3750")200 ~ 600---0.061 ~ 0.123
PS437 (0.3750")200 ~ 600---0.124 ~ 0.375
M237 (0.3750")-225 ~ 600--0.061 ~ 0.123
M237 (0.3750")-225 ~ 600--0.124 ~ 0.375
PS437 (0.3750")-225 ~ 600--0.061 ~ 0.123
PS437 (0.3750")-225 ~ 600--0.124 ~ 0.375
M237 (0.3750")--225 ~ 600-0.061 ~ 0.123
M237 (0.3750")--225 ~ 600-0.124 ~ 0.375
PS437 (0.3750")--225 ~ 600-0.061 ~ 0.123
PS437 (0.3750")--225 ~ 600-0.124 ~ 0.375
M250 (0.5000")200 ~ 700---0.092 ~ 0.185
M250 (0.5000")200 ~ 700---0.186 ~ 0.599
PS450 (0.5000")200 ~ 700---0.092 ~ 0.185
PS450 (0.5000")200 ~ 700---0.186 ~ 0.599
M250 (0.5000")-225 ~ 700--0.092 ~ 0.185
M250 (0.5000")-225 ~ 700--0.186 ~ 0.599
PS450 (0.5000")-225 ~ 700--0.092 ~ 0.185
PS450 (0.5000")-225 ~ 700--0.186 ~ 0.599
M250 (0.5000")--225 ~ 700-0.092 ~ 0.185
M250 (0.5000")--225 ~ 700-0.186 ~ 0.599
PS450 (0.5000")--225 ~ 700-0.092 ~ 0.185
PS450 (0.5000")--225 ~ 700-0.186 ~ 0.599
M250 (0.5000")---250 ~ 7000.092 ~ 0.185
M250 (0.5000")---250 ~ 7000.186 ~ 0.599
PS450 (0.5000")---250 ~ 7000.092 ~ 0.185
PS450 (0.5000")---250 ~ 7000.186 ~ 0.599
M262 (0.6250")225 ~ 700---0.124 ~ 0.31
M262 (0.6250")225 ~ 700---0.311 ~ 0.625
PS462 (0.6250")225 ~ 700---0.124 ~ 0.31
PS462 (0.6250")225 ~ 700---0.311 ~ 0.625
M262 (0.6250")-225 ~ 700--0.124 ~ 0.31
M262 (0.6250")-225 ~ 700--0.311 ~ 0.625
PS462 (0.6250")-225 ~ 700--0.124 ~ 0.31
PS462 (0.6250")-225 ~ 700--0.311 ~ 0.625
M262 (0.6250")--225 ~ 700-0.124 ~ 0.31
M262 (0.6250")--225 ~ 700-0.311 ~ 0.625
PS462 (0.6250")--225 ~ 700-0.124 ~ 0.31
PS462 (0.6250")--225 ~ 700-0.311 ~ 0.625
M262 (0.6250")---250 ~ 7000.124 ~ 0.31
M262 (0.6250")---250 ~ 7000.311 ~ 0.625
PS462 (0.6250")---250 ~ 7000.124 ~ 0.31
PS462 (0.6250")---250 ~ 7000.311 ~ 0.625
M275 (0.7500")225 ~ 700---0.234 ~ 0.435
M275 (0.7500")225 ~ 700---0.436 ~ 0.75

Product Guide

🏭Application Scenarios+

These M2 ball lock pilot punches are used to register and locate sheet metal components in light-duty inch die tooling, where repeatable alignment is critical but load levels are moderate. In progressive dies, the round tip engages mating pockets to stabilize positioning through successive stamping operations, reducing misfeeds and tooling drift.

They are also suitable for die alignment fixtures and press setups that require quick, consistent correlation between upper and lower tooling. The ball-lock feature helps maintain engagement under handling and press cycles, while the CRN-coated wear surface supports sustained locating performance.

  • Progressive connector/stamping dies: round tip alignment for consistent feed-to-form positioning.
  • Medical or precision housings via progressive stamping: reliable pilot location during repeated cycles.
  • Die maintenance/fixture jigs: stable repeatability for setup and requalification.

The combination of M2 tool steel and CRN coating makes this variant well matched to wear-prone locating points while staying appropriate for light-duty inch applications.

🔧Material & Process Details+

This product is offered in M2 or PS4 tool steel. M2 (a high-speed steel equivalent to AISI M2) is selected for its ability to retain hardness for wear resistance at service temperatures typical of stamping and die tooling. For PS4, the specific heat-treatment and hardness profile can vary by supplier; confirm the exact state to ensure compatibility with your press loads and expected cycle life.

  • Coating: CRN coating is specified to enhance wear resistance on the pilot contact area.
  • Hardness: M2 is typically used in a hardened state (commonly quenched and tempered after machining), balancing hardness and toughness; exact HRC is not provided in the supplied data.
  • Trade-offs: Higher hardness improves wear resistance, but can reduce toughness if not properly tempered—especially important for locating points that experience impact during die indexing.

Manufacturing generally involves precision grinding of the shank and tip geometry, followed by coating of the wear surface to protect the ball-lock locating interface.

📐Sizing & Selection Guide+

Use the provided D (shank diameter) and the coded point length ranges to match your mold/die locating requirements. D is specified in inches as 25 ~ 100, so first determine the pilot shank diameter required by your mating locating hole or bushing spec, then select the closest available D within that range.

Next, choose the correct coded point length configuration for the engagement depth. The specification lists standard point length & L options coded in inches: 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700. Additional variants include B & L ranges of 225 ~ 500, 225 ~ 600, 225 ~ 700, and C ranges of 225 ~ 600 and 225 ~ 700, with a fixed option of 250 ~ 700.

  • Match engagement depth: ensure the selected point length provides sufficient ball-lock overlap without bottoming.
  • Tolerance/fit: pilot systems are sensitive—verify your mating hole tolerance and press alignment method so the CRN-coated tip can seat consistently.
  • Fixed vs configurable: D range is variable; point-length coding is available across multiple range families, including a fixed 250 ~ 700 option.

Frequently Asked Questions

Which material should I choose (M2 vs PS4) for light-duty inch progressive die pilot locating?+

The listing specifies M2 and PS4 steel options, with a CRN coating for wear resistance at the pilot contact area. M2 is typically selected for its high hardness retention and wear performance in tool steel applications. For PS4, the exact hardness and heat-treatment state are not provided here, so confirm the supplied HRC/heat-treatment with your tooling requirements and expected press cycle loads.

How do I select the correct shank diameter D range for the ball lock pilot system?+

Use the required pilot shank diameter from your mating die component specification and choose a product D (shank dia.) within 25 ~ 100 (in) as listed. If your housing or locating bushing is already machined, match the shank diameter to maintain the intended fit and reduce misalignment. Because fit affects repeatability, verify the tolerances of both the pilot shank and the mating locating bore.

What point-length coding options are available, and which one impacts engagement depth the most?+

This product provides coded point length ranges: standard point length & L of 200 ~ 500, 200 ~ 600, 200 ~ 700, and 225 ~ 700. It also includes B & L options (225 ~ 500, 225 ~ 600, 225 ~ 700), plus C options (225 ~ 600, 225 ~ 700), and a fixed 250 ~ 700 configuration. Engagement depth is primarily governed by the selected point-length range—choose one that provides enough ball-lock overlap without bottoming.

Does the round tip geometry and CRN coating help reduce wear in the locating interface?+

Yes. The configuration uses a round tip to support consistent alignment during pilot engagement, and the listing specifies a CRN coating aimed at improved wear resistance. For light-duty inch setups where the pilot interface sees repeated press cycles, the coating can extend performance by protecting the wear-prone contact region. Select the correct point length and shank diameter to ensure the coating is working on the intended contact area.

Are the point-length options fixed or flexible when designing for a specific die cavity/core engagement?+

D is variable within the provided 25 ~ 100 range. Point length is offered via multiple coded range families, including several variable ranges (200 ~ 500, 200 ~ 600, 200 ~ 700, 225 ~ 700) and a fixed 250 ~ 700 option for [D] point length coding. When designing engagement with your mating features, select the coded range that achieves the required overlap while maintaining safe clearance.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.